9403071

Polymeric Golf Club Head with Metallic Face

PublishedAugust 2, 2016
Assigneenot available in USPTO data we have
Technical Abstract

Patent Claims
19 claims

Legal claims defining the scope of protection, as filed with the USPTO.

1

1. A golf club head comprising: a club face formed from a metallic material and including a first, hitting surface, a second, rear surface that is opposite the first surface, an extension member and a flange; wherein the flange is separated from the second surface via the extension member, and wherein the flange is disposed within about 30 degrees of parallel to a portion of the first surface; a body formed from a filled or unfilled polymeric material and including a crown, a sole, a hosel, and a face support; wherein the club face and the body cooperate to define a closed volume; wherein the flange is embedded within the face support such that the face support contacts and surrounds the flange to couple the club face to the body.

2

2. The golf club head of claim 1 , wherein the extension member forms an outer surface of the golf club head.

3

3. The golf club head of claim 1 , wherein the flange defines a plurality of holes extending between the opposing sides; and wherein a portion of the face support is disposed within each of the plurality of holes.

4

4. The golf club head of claim 1 , wherein the face support contacts the second surface of the club face.

5

5. The golf club head of claim 1 , wherein the body includes a metallic weight captured within the polymeric material.

6

6. The golf club head of claim 5 , wherein the metallic weight is disposed between the crown and the sole and adjacent a perimeter of the golf club head.

7

7. The golf club head of claim 1 , wherein the hosel is integrally formed with the face support.

8

8. The golf club head of claim 7 , wherein the hosel and face support are integrally formed as a forward portion of the body; and further comprising a seam disposed between the crown and the sole, between the crown and the forward portion, and between the sole and the forward portion.

9

9. The golf club head of claim 8 , wherein the seam includes at least two layers of the polymeric material that are coupled through at least one of an adhesive or a joining process.

10

10. The golf club head of claim 1 , wherein the body has a varying wall thickness between the face support and both of the crown and the sole.

11

11. A method of manufacturing a golf club head comprising: providing a club face formed from a metallic material and including a first, hitting surface, a second, rear surface that is opposite the first surface, and a flange that is separated from the second surface via an extension member and is disposed within about 30 degrees of parallel to a portion of the first surface; molding a body from a filled or unfilled polymeric material, wherein the body includes a crown, a sole, a hosel, and a face support, and wherein the molding includes embedding the flange within the face support by flowing molten polymer into a contacting and surrounding arrangement about the flange; and wherein the club face and the body cooperate to define a closed volume.

12

12. The method of claim 11 , wherein the extension member forms an outer surface of the golf club head.

13

13. The method of claim 11 , wherein the flange defines a plurality of holes extending between the opposing sides; and wherein molding the body includes forming a portion of the face support within each of the plurality of holes.

14

14. The method of claim 11 , wherein molding the body includes capturing a metallic weight within the polymeric material.

15

15. The method of claim 11 , wherein molding the body includes integrally molding the hosel with the face support.

16

16. A golf club head comprising: a club face formed from a metallic material and including a first, hitting surface, a second, rear surface that is opposite the first surface, and a flange that is separated from the second surface; a body formed from a filled or unfilled polymeric material and including a crown, a sole, a hosel, and a face support; wherein the face support is molded such that it extends to opposing sides of the flange and is operative to couple the club face to the body; wherein the hitting surface of the club face is coupled with the flange through a side-wall portion; and wherein the side-wall portion forms an outer surface of the golf club head.

17

17. The golf club head of claim 16 , wherein the flange defines a plurality of holes extending between the opposing sides; and wherein a portion of the face support is disposed within each of the plurality of holes.

18

18. The golf club head of claim 16 , wherein the body includes a metallic weight captured within the polymeric material.

19

19. The golf club head of claim 18 , wherein the metallic weight is disposed between the crown and the sole and adjacent a perimeter of the golf club head.

Patent Metadata

Filing Date

Unknown

Publication Date

August 2, 2016

Inventors

Raymond J. Sander

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Cite as: Patentable. “POLYMERIC GOLF CLUB HEAD WITH METALLIC FACE” (9403071). https://patentable.app/patents/9403071

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