A method for selectively etching trenches in a silicon oxide containing layer with an organic planarization layer is provided. Processing the silicon oxide layer comprises a plurality of process cycles, wherein each etch cycle comprises a deposition phase, comprising providing a flow of a deposition phase gas comprising a fluorocarbon or hydrofluorocarbon containing gas with a fluorine to carbon ratio, providing a constant RF power, which forms the deposition phase gas into a plasma, and stopping the deposition phase and an etch phase, comprising providing a flow of an etch phase gas comprising a fluorocarbon or hydrofluorocarbon containing gas with a fluorine to carbon ratio that is higher than the fluorine to carbon ratio of the deposition phase gas, providing a pulsed RF power, which forms the etch phase gas into a plasma, and stopping the etch phase.
Legal claims defining the scope of protection, as filed with the USPTO.
1. A method for selectively etching trenches in a silicon oxide containing layer with an organic planarization layer with via plugs, comprising: placing the silicon oxide containing layer in a processing chamber; processing the silicon oxide layer using a plurality of process cycles, wherein each process cycle comprises: a deposition phase, comprising: providing a flow of a deposition phase gas into the processing chamber, the deposition phase gas comprising a fluorocarbon or hydrofluorocarbon containing gas with a fluorine to carbon ratio; providing a RF power with a RF frequency of at least 60 MHz, which forms the deposition phase gas into a plasma; and stopping the deposition phase; and an etch phase, comprising: providing a flow of an etch phase gas into the processing chamber, the etch phase gas comprising a fluorocarbon or hydrofluorocarbon containing gas with a fluorine to carbon ratio that is higher than the fluorine to carbon ratio of the deposition phase gas; providing a pulsed RF power with a RF frequency of at least 60 MHz, which forms the etch phase gas into a plasma, wherein the pulsed RF power provided during the etch phase is greater than the RF power provided during the deposition phase; and stopping the etch phase.
2. The method, as recited in claim 1 , wherein each etch phase is for a period of less than 10 seconds and wherein each deposition phase is for a period of less than 10 seconds.
3. The method, as recited in claim 2 , wherein the etch phase gas comprises at least one of CF 4 , NF 3 , CHF 3 , O 2 , Ar, or N 2 and wherein the deposition phase gas comprises at least one of C 4 F 6 , C 4 F 8 , CH 2 F 2 , or CO.
4. The method, as recited in claim 3 , wherein the organic planarization layer has a thickness of less than 100 nm.
5. The method, as recited in claim 4 , wherein the organic planarization layer is under a SiARC layer, which is under an EUV mask.
6. The method, as recited in claim 5 , wherein the organic planarization layer forms isolated and dense regions.
7. The method, as recited in claim 6 , wherein the pulsed RF power during the etch phase is greater because the pulsed RF power with a frequency of at least 60 MHz during the etch phase is greater than a constant RF power with a RF frequency of at least 60 MHz during the deposition phase.
8. The method, as recited in claim 6 , wherein the deposition phase gas has a fluorine to carbon ratio of less than 1:1 and the etch phase gas has a fluorine to carbon ratio of greater than 1:1.
9. The method, as recited in claim 1 , wherein the RF power during the deposition phase is constant.
10. The method, as recited in claim 1 , wherein the etch phase gas comprises at least one of CF 4 , NF 3 , CHF 3 , O 2 , Ar, or N 2 and wherein the deposition phase gas comprises at least one of C 4 F 6 , C 4 F 8 , CH 2 F 2 , or CO.
11. The method, as recited in claim 1 , wherein the organic planarization layer has a thickness of less than 100 nm.
12. The method, as recited in claim 1 , wherein the organic planarization layer is under a SiARC layer, which is under an EUV mask.
13. The method, as recited in claim 1 , wherein the organic planarization layer forms isolated and dense regions.
14. The method, as recited in claim 1 , wherein the pulsed RF power during the etch phase is greater because the pulsed RF power with a frequency of at least 60 MHz during the etch phase is greater than a constant RF power with a RF frequency of at least 60 MHz during the deposition phase.
15. The method, as recited in claim 1 , wherein no RF power is provided at a frequency less than 60 Hz.
16. The method, as recited in claim 1 , wherein an additional bias RF power is provided during the etch phase.
17. The method, as recited in claim 1 , wherein the deposition phase gas has a fluorine to carbon ratio of less than 1:1 and the etch phase gas has a fluorine to carbon ratio of greater than 1:1.
18. The method, as recited in claim 1 , wherein a ratio of a ratio of the fluorine to carbon for the etch phase gas to a ratio of the fluorine to carbon for the deposition phase gas is greater than 2:1.
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October 11, 2016
June 19, 2018
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