A method for calculating orientation changes within a borehole using a gyro sensor to detect angular deflection rates in an attitude reference interval as a MWD system is moved from a first to a second location within the borehole. A compass shot may be taken at one or more of the first and second locations using a magnetometer and accelerometer or gyro sensor and accelerometer. Tieback and/or overlap processing may be applied to increase the accuracy of measured orientation within the borehole. Additionally, tieback and/or overlap processing may be applied to adjust sensor model parameters in response to discrepancies between calculated and measured locations. Iterated calculations of orientation change between subsequent intervals may allow MWD orientation to be computed for an entire drilling operation using only a single compass shot.
Legal claims defining the scope of protection, as filed with the USPTO.
1. A method comprising: providing a MWD system, the MWD system including multiple sensors, wherein at least one of the multiple sensors is a gyro sensor, wherein the data collected by the sensors is interpreted by sensor models having adjustable sensor model parameters, wherein the sensor model parameters of the sensor model for the gyro sensor comprise azimuth offset and mass unbalance terms, and wherein the MWD system has an orientation, the orientation including azimuth and inclination; positioning the MWD system on a drill string; positioning the drill string at a depth within a borehole drilled from a surface location, the depth measured from the location of the MWD system to the surface location, the direction of the borehole at the location of the MWD system generally being represented by the orientation of the MWD system; moving, by a motion of the drill string, the location of the MWD system within the borehole from a first depth to a second depth; sensing changes in the orientation of the MWD system using one or more sensors of the multiple sensors as the MWD system is moved from the first depth to the second depth; and calculating the change in orientation of the MWD system between the first and second depths using the sensed changes in the orientation of the MWD system as the MWD system is moved.
2. The method of claim 1 , further comprising: taking a compass shot using two or more sensors of the multiple sensors at the first depth to determine an estimated orientation of the MWD system at the first depth; and computing a computed orientation of the MWD system at the second depth using the calculated change in orientation between the first and second depths and estimated orientation of the MWD system at the first depth.
3. The method of claim 2 , further comprising: moving, by a motion of the drill string, the MWD system from the second depth to a third depth; sensing changes in the orientation of the MWD system using one or more sensors of the multiple sensors as the MWD system is moved from the second depth to the third depth; calculating the change in orientation of the MWD system between the second and third depths using the sensed changes in the orientation of the MWD system as the MWD system is moved from the second depth to the third depth; and computing a computed orientation of the MWD system at the third depth using the calculated change in orientation between the second and third depths and the computed orientation of the MWD system at the second depth.
4. The method of claim 1 , further comprising: taking a compass shot using two or more sensors of the multiple sensors at the first depth to determine an estimated orientation of the MWD system at the first depth; taking a compass shot using two or more sensors of the multiple sensors at the second depth to determine an estimated orientation of the MWD system at the second depth; computing a computed orientation of the MWD system at the second depth using the calculated change in orientation between the first and second depths and estimated orientation of the MWD system at the first depth; comparing the computed orientation of the MWD system at the second depth to the estimated orientation of the MWD system at the second depth so as to calculate an offset error; and adjusting one or more of the adjustable sensor model parameters of one or more sensors of the multiple sensors in response to the offset error.
5. The method of claim 4 , further comprising: drilling to a third depth using the drilling string; and guiding the drill string during the drilling operation using the at least one adjusted sensor model parameter.
6. The method of claim 1 , further comprising: holding the MWD system still; and drift tuning the gyro sensor to detect and remove bias outputs of the gyro sensor.
7. The method of claim 6 , wherein the detected bias may be used for at least one of quality assessment, model parameter update, or orientation determination.
8. The method of claim 1 , wherein at least one sensor of the multiple sensors is a magnetometer, and the sensor model parameters of the sensor model for the magnetometer comprise at least one of natural or artificial magnetic anomalies affecting the magnetometer.
9. The method of claim 8 , wherein at least one artificial magnetic anomaly comprises a second borehole, and a range between the MWD system and the second borehole is calculated using data collected by the magnetometer along the borehole.
10. The method of claim 1 , wherein at least one sensor of the multiple sensors is an accelerometer, and the sensor model parameters of the sensor model for the accelerometer comprise an acceleration offset.
11. The method of claim 1 , further comprising: taking a compass shot using two or more sensors of the multiple sensors at the second depth to determine an estimated orientation of the MWD system at the second depth; and computing a computed orientation of the MWD system at the first depth using the calculated change in orientation between the first and second depths and estimated orientation of the MWD system at the second depth.
12. The method of claim 11 , further comprising: moving, by a motion of the drill string, the MWD system from a third depth to the second depth; sensing changes in the orientation of the MWD system using one or more sensors of the multiple sensors as the MWD system is moved from the third depth to the second depth; and calculating the change in orientation of the MWD system between the third and second depths using the sensed changes in the orientation of the MWD system as the MWD system is moved from the third depth to the second depth; and computing a computed orientation of the MWD system at the third depth using the calculated change in orientation between the third and second depths and the computed orientation of the MWD system at the second depth.
13. The method of claim 12 , further comprising: taking a compass shot using two or more sensors of the multiple sensors at the third depth to determine an estimated orientation of the MWD system at the third depth; computing a second computed orientation of the MWD system at the second depth using the calculated change in orientation between the third and second depths and the estimated orientation of the MWD system at the third depth; comparing the first computed orientation of the MWD system at the second depth to the second computed orientation of the MWD system at the second depth to calculate an offset error; and adjusting one or more sensor model parameters of one or more sensors of the multiple sensors in response to the offset error.
14. The method of claim 13 , further comprising: drilling to a fourth depth using the drilling string; and guiding the drill string during the drilling operation using the at least one adjusted sensor model parameter.
15. The method of claim 1 , further comprising moving, by a motion of the drill string, the MWD system from a third depth to a proximate depth, the proximate depth defined as the closer of the first and second depths to the third depth; sensing changes in the orientation of the MWD system using one or more sensors of the multiple sensors as the MWD system is moved from the third depth to the proximate depth; and calculating the change in orientation of the MWD system between the third and proximate depths using the sensed changes in the orientation of the MWD system as the MWD system is moved from the third depth to the proximate depth.
16. The method of claim 15 , wherein the orientation at the proximate location is known; and computing a computed orientation of the MWD system at the third depth using the calculated change in orientation of the MWD system between the third and first depths and the known orientation of the MWD system at the first depth.
17. The method of claim 1 , further comprising: taking a compass shot using two or more sensors of the multiple sensors at the first depth to determine an estimated orientation of the MWD system at the first depth; taking a compass shot using two or more sensors of the multiple sensors at the second depth to determine an estimated orientation of the MWD system at the second depth; computing a computed orientation of the MWD system at the second depth using the calculated change in orientation and the estimated orientation of the MWD system at the first depth; comparing the estimated and computed orientations of the MWD system at the second depth so as to calculate an offset error; computing a computed orientation of the MWD system at the first depth using the offset error and the estimated orientation of the MWD system at the first depth; and adjusting one or more sensor model parameters of one or more sensors of the multiple sensors in response to the offset error.
18. The method of claim 17 , further comprising: drilling to a third depth using the drilling string; and guiding the drill string during the drilling operation using the at least one adjusted sensor model parameter.
19. The method of claim 1 , further comprising: taking a compass shot using two or more sensors of the multiple sensors between the first depth and the second depth to determine an estimated transition orientation.
20. The method of claim 1 , wherein the moving operation further comprises drilling into an earthen formation.
21. A method comprising: providing a MWD system, the MWD system including multiple sensors, wherein at least one of the multiple sensors is a gyro sensor, wherein the data collected by the sensors is interpreted by sensor models having adjustable sensor model parameters, wherein the sensor model parameters of the sensor model for the gyro sensor comprise azimuth offset and mass unbalance terms, and wherein the MWD system has an orientation, the orientation including azimuth and inclination; positioning the MWD system on a drill string; positioning the drill string at an upper depth within a borehole drilled from a surface location into an earthen formation, the depth measured from the location of the MWD system to the surface location, the direction of the borehole at the location of the MWD system generally being represented by the orientation of the MWD system; taking a compass shot using two or more sensors of the multiple sensors at the upper depth to determine the orientation of the MWD system at the upper depth; drilling deeper into the earthen formation, and optionally moving the MWD system to a lower depth; moving, by a motion of the drill string, the MWD system within the borehole either from the upper depth to the lower depth or from the lower depth to the upper depth; sensing changes in the orientation of the MWD system using one or more sensors of the multiple sensors as the MWD system is moved; calculating the change in orientation of the MWD system between the upper and lower depths using the sensed changes in the orientation of the MWD system as the MWD system is moved; computing the orientation of the MWD system at the lower depth using the calculated change in orientation between the upper and lower depths and the orientation of the MWD system at the upper depth; comparing the computed orientation of the MWD system at the lower depth to the estimated orientation of the MWD system at the lower depth so as to calculate an offset error; and adjusting one or more of the adjustable sensor model parameters of the gyro sensor of the multiple sensors in response to the offset error.
22. The method of claim 21 , wherein the moving, sensing, and calculating operations are repeated for one or more subsequent drilling operations, wherein the lower depth of a given iteration corresponds with the upper depth of a subsequent iteration, and the orientation of the MWD system at the lower depth of the given iteration corresponds with the orientation of the MWD system at the upper depth for the subsequent iteration.
23. A method comprising: providing a MWD system, the MWD system including multiple sensors, wherein at least one of the multiple sensors is a gyro sensor, wherein the data collected by the sensors is interpreted by sensor models having adjustable sensor model parameters, wherein the adjustable sensor model parameters of the sensor model for the gyro sensor comprise at least one of azimuth offset and mass unbalance terms, and wherein the MWD system has an orientation, the orientation including azimuth and inclination; positioning the MWD system on a drill string; positioning the drill string at a depth within a borehole drilled from a surface location, the depth measured from the location of the MWD system to the surface location, the direction of the borehole at the locations of the MWD system generally being represented by the orientation of the MWD system; moving, by a motion of the drill string, the location of the MWD system within the borehole from a first depth to a second depth; sensing changes in the orientation of the MWD system using one or more sensors of the multiple sensors as the MWD system is moved from the first depth to the second depth; and calculating the change in orientation of the MWD system between the first and second depths using the sensed changes in the orientation of the MWD system as the MWD system is moved; taking a compass shot using two or more sensors of the multiple sensors at each of the first and second depths to determine an estimated orientation of the MWD system at each of the first and second depths; and computing a first computed orientation of the MWD system at one of the first or second depths using the estimated orientation of the MWD system at the other of the first or second depths and the calculated change in orientation between the first and second depths; calculating an offset error based on a comparison of the computed and estimated orientations for said one of the first or second depths; and adjusting one or more of the adjustable sensor model parameters of one or more sensors of the multiple sensors in response to the calculated offset error.
24. The method of claim 23 wherein the first computed orientation is computed at the second depth using the calculated change in orientation between the first and second depths and estimated orientation of the MWD system at the first depth, further including the steps of: moving, by a motion of the drill string, the MWD system to a third depth; moving, by a motion of the drill string, the MWD system from the third depth to the second depth; sensing changes in the orientation of the MWD system using one or more sensors of the multiple sensors as the MWD system is moved from the third depth to the second depth; and calculating the change in orientation of the MWD system between the third and second depths using the sensed changes in the orientation of the MWD system as the MWD system is moved from the third depth to the second depth; and taking a compass shot using two or more sensors of the multiple sensors at the third depth to determine an estimated orientation of the MWD system at the third depth; computing a second computed orientation of the MWD system at the second depth using the calculated change in orientation between the third and second depths and the estimated orientation of the MWD system at the third depth; comparing the first computed orientation of the MWD system at the second depth to the second computed orientation of the MWD system at the second depth to calculate an offset error.
25. The method of claim 23 wherein one of the adjusted sensor model parameters is the azimuth offset or the mass unbalance terms.
26. The method of claim 25 wherein at least one sensor of the multiple sensors is an accelerometer and the sensor model parameters of the sensor model for the accelerometer comprise an acceleration offset.
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February 16, 2016
August 14, 2018
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