A light emitting device includes a semiconductor laser element and a base member. The base member includes a bottom part, a frame part, and first and second electrode layers. The frame part forms a frame surrounding the semiconductor laser element. An area within an intersection line between the first inner surface and the bonding surface of the frame part has a size larger than a size of the arrangement surface of the bottom part. An area within an intersection line between the second inner surface and the bonding surface of the frame part has a size smaller than the size of the arrangement surface. The planar surface of the frame part intersects at least a part of the second inner surface. The planar surface and the second inner surface form a step portion on an inner side of the frame. The second electrode layer is disposed on the planar surface.
Legal claims defining the scope of protection, as filed with the USPTO.
1. A light emitting device comprising: at least one semiconductor laser element; and a base member including: a bottom part containing a metal as a main material of the bottom part, and having an arrangement surface on which the at least one semiconductor laser element is arranged, a frame part containing a ceramic as a main material of the frame part, bonded to the bottom part, and forming a frame surrounding the at least one semiconductor laser element, the frame part having a bonding surface bonded to a portion of the arrangement surface, a first inner surface intersecting the bonding surface around a periphery of the bottom part in a plan view, an area within an intersection line between the first inner surface and the bonding surface in the plan view having a size larger than a size of the arrangement surface, a second inner surface intersecting the bonding surface over the arrangement surface, an area within an intersection line between the second inner surface and the bonding surface in the plan view having a size smaller than the size of the arrangement surface, and a planar surface intersecting at least a part of the second inner surface, and being different from the bonding surface, the planar surface and the second inner surface forming a step portion on an inner side of the frame, and first and second electrode layers each electrically connected to the at least one semiconductor laser element, the second electrode layer being disposed on the planar surface of the frame part.
2. The light emitting device according to claim 1 , wherein the second inner surface has a region intersecting the bonding surface and the planar surface, and a region intersecting the bonding surface, and not intersecting the planar surface.
3. The light emitting device according to claim 1 , wherein the base member has a bottom surface on a side opposite to the arrangement surface, each of the bottom part and the frame part has a bottom surface such that the bottom surface of the bottom part and the bottom surface of the frame part correspond to the bottom surface of the base member, and a gap is present between the bottom surface of the bottom part and the bottom surface of the frame part.
4. The light emitting device according to claim 3 , wherein a gap is present between a lateral surface of the bottom part and the first inner surface of the frame part over a region ranging from the bonding surface to the bottom surface of the base member.
5. The light emitting device according to claim 3 , wherein the frame part has a quadrangular shape in the plan view, and the bottom surface of the frame part has two opposite sides having the same width, and two adjacent sides having different widths.
6. The light emitting device according to claim 3 , wherein the first electrode layer is disposed on the bottom surface of the frame part, the bottom surface of the frame part has a polygonal shape in the plan view, and the bottom surface of the frame part has a side provided with the first electrode layer and a side not provided with the first electrode layer, such that the side provided with the first electrode layer has a width larger than a width of the side not provided with the first electrode layer.
7. The light emitting device according to claim 3 , wherein the gap between the lateral surface of the bottom part and the first inner surface is larger along a plane corresponding to the bottom surface than along a plane corresponding to the bonding surface.
8. The light emitting device according to claim 7 , wherein the bottom surface of the bottom part has a size smaller than a size of the arrangement surface.
9. The light emitting device according to claim 8 , wherein the bottom part has a depressed portion at an outer edge of the bottom surface of the bottom part.
10. The light emitting device according to claim 8 , wherein the bottom part further has a lateral surface inclined from the arrangement surface to the bottom surface of the bottom part.
11. The light emitting device according to claim 7 , wherein in the frame part, the size of the area within the intersection line between the first inner surface and the bonding surface is smaller than a size of an area within an intersection line between the first inner surface and the bottom surface of the frame part in the plan view.
12. The light emitting device according to claim 3 , wherein the bottom surface of the bottom part has a circular shape.
13. The light emitting device according to claim 3 , further comprising a substrate including an insulating portion, and a heat dissipation portion including a protruding section having an exposed surface exposed from the insulating portion, the protruding section having a protruded shape in a cross-sectional view, the exposed surface having a shape corresponding to a shape of the bottom surface of the bottom part in the plan view, and the exposed surface being bonded to the bottom surface of the bottom part.
Cooperative Patent Classification codes for this invention. Click any code to explore related patents in that topic.
May 31, 2019
February 23, 2021
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