A method for controlling a power tool includes ascertaining a workpiece characteristic of the workpiece to be processed from previously acquired measured values, determining the workpiece material from the workpiece characteristic of the workpiece to be processed, specifying initial values, which are suitable for processing the workpiece made of the determined workpiece material using the power tool, for machine parameters such as feed, speed, and torque, storing the initial values for putting the power tool into operation with machine parameters set to the initial values and/or putting the power tool into operation with machine parameters set to the initial values. A cooling constant is ascertained according to the Newtonian cooling law as the workpiece characteristic of the workpiece to be processed. To ascertain the cooling constant, the ambient temperature is measured, the workpiece is heated, and the actual temperature of the workpiece is measured, whereupon the cooling constant is computed.
Legal claims defining the scope of protection, as filed with the USPTO.
1. A method for controlling a power tool comprising a drill, a miter saw, circular saw, or jigsaw, which has at least one processing tool comprising a drill bit or a saw blade for processing one or more workpieces made of different materials comprising wood, metal, or plastic, comprising the following steps: ascertaining a workpiece characteristic of the workpiece to be processed from previously acquired measured values, determining the workpiece material from the workpiece characteristic of the workpiece to be processed, specifying initial values, which are suitable for processing the workpiece made of the determined workpiece material using the power tool, for machine parameters including feed, speed, and torque, storing the initial values for putting the power tool into operation with machine parameters set to the initial values and/or putting the power tool into operation with machine parameters set to the initial values, wherein a cooling constant is ascertained according to the Newtonian cooling law as the workpiece characteristic of the workpiece to be processed, wherein, to ascertain the cooling constant, an ambient temperature is measured or specified, the workpiece is heated until a specified initial temperature is reached, and then, after passage of a specified duration, the actual temperature of the workpiece is measured, whereupon the cooling constant is computed, in particular according to the following formula: k = 1 t · ln ( T A - T U T - T U ) , wherein t: is a defined point in time, k: is a cooling constant, T.sub.A: is a temperature of the workpiece at a point in time t.sub.0=0, T.sub.U: is an ambient temperature, and T: is a temperature of the workpiece at the defined point in time t; and subsequent processing of the workpiece using the power tool with machine parameters set to the initial values.
2. The method according to claim 1 , wherein during subsequent processing of the workpiece using the power tool with machine parameters set to the initial values, the processing is either performed continuously with machine parameters set to the initial values or at least proceeding from machine parameters set to the initial values, which are re-adjustable in the course of work, however.
3. The method according to claim 1 , wherein temperature values are acquired in a contactless manner to ascertain the cooling constant, wherein the workpiece is heated in a contactless manner, preferably by means of a laser beam source comprising a laser diode, until the specified initial temperature is reached.
4. The method according to claim 1 , wherein, to determine the workpiece material, the ascertained cooling constant is compared to known and/or stored values for the cooling constants of workpieces made of different materials.
5. The method as recited in claim 3 , wherein a laser flash analysis is carried out to ascertain the cooling constant, in particular by means of an IR temperature sensor operating in a contactless manner, which is used to measure its sensor temperature as the ambient temperature and the surface temperature of the workpiece, wherein a punctiform laser beam from the laser beam source, in particular the laser diode, is oriented on the workpiece to heat the workpiece.
6. The method as recited in claim 5 , wherein, while the workpiece is heated, it is continuously acquired whether the specified initial temperature is reached, in particular using the temperature sensor comprising the IR temperature sensor.
7. The method according to claim 5 , wherein the temperature sensor and the laser beam source are actuated via pulse width modulation, so that they are alternately in operation.
8. The method according to claim 1 , wherein, when specifying the initial values for the machine parameters, further workpiece properties characterizing the workpiece comprising a workpiece thickness, are taken into consideration, wherein these workpiece properties are preferably also determined from at least one additional measured value acquired by means of at least one additional sensor.
9. The method according to claim 1 , wherein, in the determination of the workpiece material, in addition to the cooling constant, supplementary workpiece material properties are also incorporated comprising a reflectivity in a specific wavelength spectrum, which is ascertained from at least one supplementary measured value acquired by means of at least one supplementary sensor.
10. A power tool comprising a drill, miter saw, circular saw, or jigsaw, having at least one processing tool comprising a drill bit or a saw blade for processing workpieces made of different materials comprising wood, metal, or plastic, wherein the power tool is configured to carry out the method according to claim 1 .
11. The power tool according to claim 10 , wherein a machine controller is configured to ascertain the cooling constant of the workpiece to be processed from previously acquired measured values, to determine the workpiece material from the ascertained cooling constant, to specify initial values, which are suitable for processing the workpiece made of the determined workpiece material using the power tool, for machine parameters including feed, speed, and torque, and to store the initial values for putting the power tool into operation with machine parameters set to the initial values and/or to put the power tool into operation with machine parameters set to the initial values.
12. The power tool according to claim 10 , wherein an electronics unit and/or a number of actuators are configured to set the initial values.
13. The power tool according to claim 10 , wherein at least one temperature sensor which operates in a contactless manner comprises an IR temperature sensor, which is suitable for measuring its sensor temperature and the surface temperature of the workpiece.
14. The power tool according to claim 13 , wherein a laser beam source comprising a laser diode, is suitable for orienting a punctiform laser beam onto the workpiece.
15. The power tool according to claim 14 , wherein the temperature sensor and/or the laser beam source is/are attached at or on the power tool so that it or they can be oriented or aligned onto a point located in front of the processing tool in the processing direction of the processing tool.
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September 1, 2019
February 22, 2022
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