A method and structure for receiving a micro device on a receiving substrate are disclosed. A micro device such as a micro LED device is punched-through a passivation layer covering a conductive layer on the receiving substrate, and the passivation layer is hardened. In an embodiment the micro LED device is punched-through a B-staged thermoset material. In an embodiment the micro LED device is punched-through a thermoplastic material.
Legal claims defining the scope of protection, as filed with the USPTO.
2. The display of claim 1, wherein the plurality of transparent top conductive layers span within the plurality of openings to make electrical contact the plurality of electrode lines.
3. The display of claim 1, wherein each transparent top conductive layer is in electrical contact with more than one LED device of the plurality of groups of LED devices.
4. The display of claim 3, wherein each transparent top conductive layer is in electrical contact with an LED device from each group of LED devices.
5. The display of claim 3, wherein each group of LED devices comprises a pixel group.
6. The display of claim 1, wherein the passivation layer is a thermoset material.
7. The display of claim 1, wherein the passivation is transparent.
8. The display of claim 1, wherein the plurality of groups of LED devices is connected to the plurality of bottom conductive lines with a corresponding plurality of bonding layers.
9. The display of claim 8, wherein each bonding layer in the plurality of bonding layers an alloy bonding layer.
10. The display of claim 1, wherein the display substrate has a pixel density of greater than 300 pixels per inch.
11. The display of claim 1, wherein each LED device has a maximum width of 1 to 100 μm.
12. The display of claim 1, wherein each LED device has a maximum width of 1 to 10 μm.
13. The display of claim 1, wherein each LED device has a top doped layer, a lower doped layer, and a quantum well layer between the top doped layer and the lower doped layer.
14. The display of claim 1, wherein the plurality of groups of LED devices includes a first group of LED devices designed to emit a first color, and a second group of LED devices designed to emit a second color different from the first color.
15. The display of claim 1, wherein the plurality of transparent top conductive layers is formed of a transparent conductive oxide material.
Cooperative Patent Classification codes for this invention. Click any code to explore related patents in that topic.
October 16, 2020
October 18, 2022
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