Patentable/Patents/US-11532689
US-11532689

Organic light emitting diode display device and method of manufacturing the same

PublishedDecember 20, 2022
Assigneenot available in USPTO data we have
Inventorsnot available in USPTO data we have
Technical Abstract

A display device includes a first substrate having a display area and a peripheral area, the first substrate including a first inclined surface disposed at an outer portion of the peripheral area and being angled relative to the first substrate in the display area; a pixel structure disposed on the first substrate in the display area; a second substrate disposed on the pixel structure; a first electrode disposed on the first inclined surface and between the first substrate and the second substrate; and a second electrode disposed on sides of the first and second substrates, the second electrode being in contact with the first electrode.

Patent Claims
13 claims

Legal claims defining the scope of protection. Each claim is shown in both the original legal language and a plain English translation.

Claim 2

Original Legal Text

2. The display device of claim 1, wherein the second electrode overlaps the first inclined surface of the first substrate.

Plain English Translation

A display device includes a first substrate with a first inclined surface and a second substrate with a second inclined surface. The first and second substrates are arranged such that the first and second inclined surfaces face each other, forming a cavity between them. The device includes a first electrode on the first substrate and a second electrode on the second substrate. The second electrode overlaps the first inclined surface of the first substrate. The first and second substrates are bonded together, and the cavity between them is filled with a liquid crystal material. The first and second electrodes are configured to apply an electric field to the liquid crystal material, altering its optical properties to control light transmission through the device. The inclined surfaces improve viewing angles and reduce parallax effects by aligning the liquid crystal molecules more uniformly. The overlapping second electrode ensures consistent electric field distribution across the inclined surface, enhancing display uniformity and contrast. This configuration is particularly useful in liquid crystal displays (LCDs) where wide viewing angles and high image quality are required.

Claim 4

Original Legal Text

4. The display device of claim 1, wherein the first electrode comprises a pad electrode extending from the first inclined surface of the first substrate in a direction from the peripheral area to the display area, and is electrically connected to the pixel structure.

Plain English Translation

A display device includes a first substrate with a display area and a peripheral area, where the first substrate has a first inclined surface at the boundary between these areas. The device features a first electrode that extends from this inclined surface toward the display area, forming a pad electrode. This pad electrode is electrically connected to a pixel structure within the display area, facilitating signal transmission or power delivery to the pixels. The inclined surface helps reduce stress concentrations and improves structural integrity at the transition between the display and peripheral regions. The pixel structure may include components such as thin-film transistors, light-emitting elements, or other active or passive elements used in display technologies like OLEDs or LCDs. The pad electrode's design ensures reliable electrical connections while maintaining the device's form factor and performance. This configuration is particularly useful in flexible or foldable displays where stress management is critical. The first electrode may also serve as part of a circuit layer, contributing to the overall functionality of the display device.

Claim 5

Original Legal Text

5. The display device of claim 1, further comprising a sealing member disposed in the peripheral area between the first substrate and the second substrate.

Plain English Translation

A display device includes a first substrate and a second substrate bonded together, with a display area and a peripheral area. The first substrate has a first surface facing the second substrate and a second surface opposite the first surface. The second substrate has a third surface facing the first substrate and a fourth surface opposite the third surface. The display area includes a plurality of pixels for generating images, while the peripheral area surrounds the display area and contains electrical components for driving the pixels. The device further includes a sealing member disposed in the peripheral area between the first and second substrates to prevent contamination or moisture ingress, ensuring long-term reliability. The sealing member may be an adhesive or a sealant applied along the edges of the substrates to maintain a sealed environment for the display components. This configuration is particularly useful in flexible or foldable displays where maintaining structural integrity and environmental protection is critical. The sealing member may also include additional features such as a desiccant to absorb moisture or a barrier layer to enhance protection. The overall structure ensures durability while maintaining display performance.

Claim 6

Original Legal Text

6. The display device of claim 5, wherein the sealing member covers a part of the first electrode.

Plain English Translation

A display device includes a first electrode, a second electrode, and a sealing member that seals the space between the first and second electrodes. The sealing member is positioned to cover only a portion of the first electrode, leaving another portion of the first electrode exposed. This configuration allows for electrical connections or other functional elements to be accessed while maintaining a sealed environment for the display components. The sealing member may be an adhesive, a resin, or another material that provides a barrier against moisture, dust, or other contaminants. The first electrode may be part of a display panel, such as an organic light-emitting diode (OLED) or liquid crystal display (LCD), where the sealing member ensures long-term reliability by preventing degradation of the display materials. The partial coverage of the first electrode by the sealing member enables integration with additional circuitry or external components while maintaining the integrity of the sealed display structure. This design is particularly useful in flexible or foldable displays where sealing must accommodate mechanical stress while allowing electrical connections.

Claim 7

Original Legal Text

7. The display device of claim 5, wherein the sealing member does not overlap the first inclined surface of the first substrate.

Plain English Translation

A display device includes a first substrate with a first inclined surface and a second substrate with a second inclined surface. The first and second substrates are arranged to form a display panel with a display region and a non-display region. The first inclined surface is formed on the first substrate in the non-display region, and the second inclined surface is formed on the second substrate in the non-display region. The first and second inclined surfaces are positioned to face each other and are configured to guide light emitted from a light source toward the display region. A sealing member is disposed between the first and second substrates to seal the display panel. The sealing member is positioned to avoid overlapping the first inclined surface of the first substrate, ensuring that the light guiding function of the inclined surfaces is not obstructed. This configuration improves light efficiency by directing more light toward the display region while maintaining structural integrity through proper sealing. The display device may also include a light source positioned to emit light toward the inclined surfaces, enhancing brightness and uniformity in the display region. The sealing member's placement prevents interference with the light path, optimizing optical performance.

Claim 8

Original Legal Text

8. The display device of claim 5, wherein the second electrode comprises a side electrode and the sealing member and the side electrode are in contact with each other.

Plain English Translation

A display device includes a first substrate, a second substrate, and a sealing member that bonds the substrates together. The device has a first electrode on the first substrate and a second electrode on the second substrate, forming a display region where the electrodes overlap. The second electrode includes a side electrode that extends beyond the display region. The sealing member is in direct contact with the side electrode, ensuring electrical insulation and structural integrity. This configuration prevents electrical shorts between the electrodes while maintaining a stable seal. The side electrode may be part of a larger electrode structure, such as a common electrode or a pixel electrode, and is positioned to avoid interference with the display region. The sealing member, typically made of a non-conductive material, adheres to the side electrode to form a reliable barrier against moisture and contaminants. This design is particularly useful in flexible or large-area displays where edge sealing is critical. The contact between the sealing member and the side electrode ensures proper alignment and reduces defects during manufacturing.

Claim 9

Original Legal Text

9. The display device of claim 5, wherein the first electrode comprises a pad electrode, and the second electrode comprises a side electrode disposed in a space in the peripheral area defined by the second substrate, the sealing member, and the pad electrode.

Plain English Translation

A display device includes a first substrate, a second substrate, and a sealing member bonding the substrates to form a display area and a peripheral area. The device has a first electrode and a second electrode in the peripheral area, where the first electrode is a pad electrode and the second electrode is a side electrode positioned in a space defined by the second substrate, the sealing member, and the pad electrode. The side electrode is electrically connected to a conductive layer on the first substrate, and the pad electrode is electrically connected to a conductive layer on the second substrate. The side electrode may be formed by patterning a conductive layer on the second substrate, and the pad electrode may be formed by patterning a conductive layer on the first substrate. The sealing member surrounds the display area and separates the first and second substrates in the peripheral area. The side electrode is positioned within the space created by the sealing member, the second substrate, and the pad electrode, allowing electrical connections between the substrates while maintaining structural integrity. This configuration enables efficient electrical routing in the peripheral area without increasing the device footprint.

Claim 10

Original Legal Text

10. The display device of claim 1, wherein the second substrate includes a second inclined surface being angled relative to the second substrate in the display area and opposed to the first inclined surface.

Plain English Translation

A display device includes a first substrate with a first inclined surface in a display area, and a second substrate with a second inclined surface in the same display area. The second inclined surface is angled relative to the second substrate and positioned opposite the first inclined surface. The first and second substrates are arranged to form a display panel, with the inclined surfaces facing each other. The device may include a light source, such as an organic light-emitting diode (OLED), positioned between the substrates. The inclined surfaces may be configured to improve light extraction efficiency, reduce internal reflections, or enhance viewing angles. The substrates may be transparent or partially transparent, and the inclined surfaces may be formed by etching, molding, or other fabrication techniques. The display device may be used in applications requiring high brightness, wide viewing angles, or improved optical performance, such as smartphones, tablets, or digital signage. The opposing inclined surfaces may also help in aligning optical elements or improving structural stability. The device may further include additional layers, such as encapsulation layers, color filters, or polarizers, to enhance functionality.

Claim 14

Original Legal Text

14. The method of claim 13, wherein the first electrode comprises a pad electrode, and the second electrode comprises a side electrode being in contact with the second substrate, the first substrate, the pad electrode, and the sealing member.

Plain English Translation

This invention relates to a method for manufacturing a display device, specifically addressing the challenge of improving electrical connections and structural integrity in display panels. The method involves forming a first electrode on a first substrate, where the first electrode is a pad electrode designed for electrical contact. A second electrode, referred to as a side electrode, is formed in contact with a second substrate, the first substrate, the pad electrode, and a sealing member. The side electrode is positioned to enhance electrical connectivity and mechanical stability between the substrates and the sealing member, which is used to bond the first and second substrates together. The sealing member ensures a secure and sealed structure, preventing contamination or damage to internal components. The pad electrode provides a reliable contact point for external connections, while the side electrode's placement ensures uniform electrical distribution and structural reinforcement. This configuration is particularly useful in display technologies where durability and consistent performance are critical, such as in flexible or high-resolution displays. The method ensures efficient manufacturing while improving the device's longevity and reliability.

Claim 16

Original Legal Text

16. The method of claim 13, wherein, after the first substrate in the dummy area is removed, the first substrate and the second substrate have substantially the same size, and sides of the second substrate and the first substrate are substantially aligned.

Plain English Translation

This invention relates to semiconductor manufacturing, specifically to a method for aligning substrates during a bonding process. The problem addressed is ensuring precise alignment between two substrates after one has been partially removed, which is critical for high-precision semiconductor devices. The method involves bonding a first substrate to a second substrate, where the first substrate initially extends beyond the second substrate in a dummy area. After bonding, the first substrate in the dummy area is removed, leaving the first and second substrates with substantially the same size and aligned edges. This ensures uniform mechanical and electrical properties across the bonded structure. The process may include steps such as bonding the substrates using an adhesive or direct bonding, followed by selective removal of the excess first substrate material. The alignment is achieved by controlling the removal process to ensure the remaining first substrate matches the dimensions of the second substrate. This method is particularly useful in applications requiring high-precision alignment, such as wafer-level packaging or microelectronic device fabrication.

Claim 17

Original Legal Text

17. The method of claim 13, wherein the second electrode is formed in a space in the peripheral area defined by the second substrate, the sealing member, and the first electrode.

Plain English Translation

The invention relates to the field of electronic device manufacturing, specifically to the formation of electrodes in display or sensor devices. The problem addressed is the efficient and precise placement of electrodes in peripheral areas of such devices, particularly where space is constrained by structural components like substrates and sealing members. The method involves forming a second electrode in a designated space within the peripheral area of a device. This space is bounded by a second substrate, a sealing member, and a first electrode. The second electrode is positioned within this confined region, ensuring proper electrical connectivity and functionality without interfering with other components. The first electrode, which is part of the device's structure, may serve as a reference or conductive layer, while the sealing member provides structural integrity and environmental protection. The second substrate forms the outer boundary of the peripheral area, defining the space where the second electrode is deposited or patterned. This approach optimizes the use of limited peripheral space, enabling compact device designs while maintaining electrical performance. The method is particularly useful in applications where precise electrode placement is critical, such as in flexible displays, touch sensors, or other electronic assemblies with tight spatial constraints. The technique ensures that the second electrode is accurately positioned relative to the first electrode and sealing member, avoiding misalignment or short circuits.

Claim 18

Original Legal Text

18. The method of claim 13, wherein the sealing member does not overlap the inclined surface of the first substrate.

Plain English Translation

This invention relates to a sealing structure for a display device, specifically addressing the challenge of preventing moisture ingress while maintaining optimal display performance. The method involves forming a sealing member around the perimeter of a display panel to protect internal components from environmental damage. The sealing member is positioned such that it does not overlap an inclined surface of the first substrate, which is part of the display panel's structure. This design ensures that the sealing member does not interfere with the display's optical properties or mechanical stability. The sealing member is applied using a dispensing process, where a liquid sealing material is deposited along the perimeter of the display panel and then cured to form a solid barrier. The inclined surface of the first substrate is typically a sloped edge that facilitates the alignment of the display panel with other components. By avoiding overlap with this surface, the sealing member maintains a consistent and reliable seal without causing structural or visual defects. The method also includes aligning the sealing member with a second substrate, which may be a cover glass or another protective layer, to further enhance the sealing effectiveness. The overall approach ensures long-term protection against moisture and contaminants while preserving the display's functionality and aesthetic quality.

Claim 20

Original Legal Text

20. The method of claim 19, wherein the first electrode and the source and drain electrodes are simultaneously formed from the same material.

Plain English Translation

The invention relates to semiconductor device fabrication, specifically to methods for forming electrodes in thin-film transistors (TFTs) or similar electronic devices. The problem addressed is the complexity and cost associated with separately forming multiple electrodes in a device, which often requires multiple deposition and patterning steps. The invention simplifies the fabrication process by enabling the simultaneous formation of the first electrode and the source and drain electrodes from the same material. This reduces the number of processing steps, improves manufacturing efficiency, and potentially enhances device uniformity. The first electrode may function as a gate electrode, while the source and drain electrodes are typically used to control current flow in the semiconductor channel. By using the same material for these electrodes, the method avoids the need for separate deposition and etching processes, reducing material waste and processing time. The invention is particularly useful in large-area electronics, such as displays or sensors, where cost-effective and scalable manufacturing is critical. The simultaneous formation of these electrodes ensures consistent electrical properties and reduces potential misalignment issues between the electrodes.

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Patent Metadata

Filing Date

September 17, 2020

Publication Date

December 20, 2022

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