Gate-all-around integrated circuit structures having a removed substrate, and methods of fabricating gate-all-around integrated circuit structures having a removed substrate, are described. For example, an integrated circuit structure includes a vertical arrangement of horizontal nanowires. A gate stack surrounds a channel region of the vertical arrangement of horizontal nanowires. A pair of non-discrete epitaxial source or drain structures is at first and second ends of the vertical arrangement of horizontal nanowires. A pair of dielectric spacers is between the pair of non-discrete epitaxial source or drain structures and the gate stack. The pair of dielectric spacers and the gate stack have co-planar top surfaces. The pair of dielectric spacers, the gate stack and the pair of non-discrete epitaxial source or drain structures have co-planar bottom surfaces.
Legal claims defining the scope of protection, as filed with the USPTO.
1. An integrated circuit structure, comprising: a vertical arrangement of horizontal nanowires; a gate stack surrounding a channel region of the vertical arrangement of horizontal nanowires, wherein the gate stack comprises a gate dielectric and a gate electrode, the gate electrode having a bottommost surface; a pair of non-discrete epitaxial source or drain structures at first and second ends of the vertical arrangement of horizontal nanowires, a portion of at least one of the source or drain structures of the pair of non-discrete epitaxial source or drain structures extending over and vertically overlapping with an uppermost one of the vertical arrangement of horizontal nanowires, wherein the pair of non-discrete epitaxial source or drain structures has a bottommost surface at a same level as the bottommost surface of the gate electrode; and a pair of dielectric spacers between the pair of non-discrete epitaxial source or drain structures and the gate stack, the pair of dielectric spacers vertically overlapping with the vertical arrangement of horizontal nanowires, wherein the pair of dielectric spacers and the gate stack have co-planar top surfaces, and wherein the pair of dielectric spacers, the gate stack and the pair of non-discrete epitaxial source or drain structures have co-planar bottom surfaces.
2. The integrated circuit structure of claim 1, wherein one or both of the pair of non-discrete epitaxial source or drain structures has a dielectric material thereon, and wherein the dielectric material, the pair of dielectric spacers and the gate stack have co-planar top surfaces.
3. The integrated circuit structure of claim 1, wherein one or both of the pair of non-discrete epitaxial source or drain structures has a top conductive contact thereon, and wherein the top conductive contact, the pair of dielectric spacers and the gate stack have co-planar top surfaces.
4. The integrated circuit structure of claim 1, wherein one or both of the pair of non-discrete epitaxial source or drain structures has a bottom conductive contact thereon.
5. The integrated circuit structure of claim 1, wherein the gate dielectric of the gate stack comprises a high-k gate dielectric layer, and the gate electrode of the gate stack comprises a metal gate electrode.
6. A method of fabricating an integrated circuit structure, the method comprising: forming a vertical arrangement of horizontal nanowires above a semiconductor substrate; forming a gate stack surrounding a channel region of the vertical arrangement of horizontal nanowires, wherein the gate stack comprises a gate dielectric and a gate electrode, the gate electrode having a bottommost surface; forming a pair of non-discrete epitaxial source or drain structures at first and second ends of the vertical arrangement of horizontal nanowires, a portion of at least one of the source or drain structures of the pair of non-discrete epitaxial source or drain structures extending over and vertically overlapping with an uppermost one of the vertical arrangement of horizontal nanowires, wherein the pair of non-discrete epitaxial source or drain structures has a bottommost surface at a same level as the bottommost surface of the gate electrode; and forming a pair of dielectric spacers between the pair of non-discrete epitaxial source or drain structures and the gate stack, the pair of dielectric spacers vertically overlapping with the vertical arrangement of horizontal nanowires, wherein the pair of dielectric spacers and the gate stack have co-planar top surfaces, and wherein the pair of dielectric spacers, the gate stack and the pair of non-discrete epitaxial source or drain structures have co-planar bottom surfaces; and removing the semiconductor substrate to provide the pair of dielectric spacers and the pair of non-discrete epitaxial source or drain structures to have co-planar bottom surfaces.
7. The method of claim 6, wherein the semiconductor substrate has a protruding fin beneath the vertical arrangement of horizontal nanowires, and wherein removing the semiconductor substrate comprises removing the semiconductor fin.
8. The method of claim 6, further comprising forming a dielectric material on one or both of the pair of non-discrete epitaxial source or drain structures.
9. The method of claim 6, further comprising forming a top conductive contact on one or both of the pair of non-discrete epitaxial source or drain structures.
10. The method of claim 6, further comprising forming a bottom conductive contact on one or both of the pair of non-discrete epitaxial source or drain structures.
11. The method of claim 6, wherein the gate dielectric of the gate stack comprises a high-k gate dielectric layer, and the gate electrode of the gate stack comprises a metal gate electrode.
12. A computing device, comprising: a board; and a component coupled to the board, the component including an integrated circuit structure, comprising: a vertical arrangement of horizontal nanowires; a gate stack surrounding a channel region of the vertical arrangement of horizontal nanowires, wherein the gate stack comprises a gate dielectric and a gate electrode, the gate electrode having a bottommost surface; a pair of non-discrete epitaxial source or drain structures at first and second ends of the vertical arrangement of horizontal nanowires, a portion of at least one of the source or drain structures of the pair of non-discrete epitaxial source or drain structures extending over and vertically overlapping with an uppermost one of the vertical arrangement of horizontal nanowires, wherein the pair of non-discrete epitaxial source or drain structures has a bottommost surface at a same level as the bottommost surface of the gate electrode; and a pair of dielectric spacers between the pair of non-discrete epitaxial source or drain structures and the gate stack, the pair of dielectric spacers vertically overlapping with the vertical arrangement of horizontal nanowires, wherein the pair of dielectric spacers and the gate stack have co-planar top surfaces, and wherein the pair of dielectric spacers, the gate stack and the pair of non-discrete epitaxial source or drain structures have co-planar bottom surfaces.
13. The computing device of claim 12, further comprising: a memory coupled to the board.
14. The computing device of claim 12, further comprising: a communication chip coupled to the board.
15. The computing device of claim 12, wherein the component is a packaged integrated circuit die.
16. The computing device of claim 12, wherein the component is selected from the group consisting of a processor, a communications chip, and a digital signal processor.
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December 26, 2019
January 14, 2025
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