Patentable/Patents/US-12249827
US-12249827

Converter assembly and method for operating a converter assembly

PublishedMarch 11, 2025
Assigneenot available in USPTO data we have
Inventorsnot available in USPTO data we have
Technical Abstract

The invention relates to a converter assembly comprising at least two converters (7, 7′) and a control unit (1) connected to the converters (7, 7′), wherein the control unit (1) is designed, continuously or at discrete time intervals, to transmit to the converters (7, 7′) their permissible electrical power range, in particular their minimum power value Pmin and/or their maximum power value Pmax, to determine the current power balance of the individual converters (7, 7′) or to receive it from same, and to adjust the permissible electrical power range of the converters (7, 7′) in such a way that the power balance of the entire converter assembly does not leave a predefined range. The invention also relates to a method for operating a converter assembly of this type.

Patent Claims
17 claims

Legal claims defining the scope of protection, as filed with the USPTO.

1

1. Converter assembly comprising at least two converters and a control unit connected to the at least two converters, wherein the control unit is designed, continuously or at discrete time intervals, to transmit electrical power to the at least two converters, wherein the electrical power is within an electrical power range, of a minimum power value Pmin and a maximum power value Pmax, to determine the current electrical power balance of each of the at least two converters or to receive the electrical power balance from same, and to calculate the electrical power balance of the converter assembly, to adjust the electrical power range of each of the at least two converters, wherein the at least two converters are supplied by an intermediate circuit with voltage, VDC, the electrical power range adjusted if VDC falls below a predetermined value or exceeds a predetermined value, and to adjust the electrical power range of the at least two converters in such a way that the power balance of the converter assembly is within a predetermined range.

2

2. Converter assembly according to claim 1, wherein, in order to determine the current power balance of the at least two converters, the control unit is connected to at least one voltage sensor to measure the input voltage of each of the at least two converters and to current sensors to measure the input currents of each of the at least two converters.

3

3. Converter assembly according to claim 1, wherein the control unit is connected to a voltage sensor to measure the VDC.

4

4. Converter assembly according to claim 1, wherein, to determine the current power balance of the at least two converters, the control unit is connected to voltage sensors to measure the output voltage of the at least two converters and to current sensors to measure the output currents of the at least two converters.

5

5. Converter assembly according to claim 1, wherein the at least two converters are connected to voltage sensors to measure their output voltage and to current sensors to measure their output currents, and transmit the measured values to the control unit.

6

6. Converter assembly according to claim 1, wherein a discharge device connected to the control unit is provided to reduce the voltage in the DC voltage intermediate circuit, wherein the control unit activates the discharge device if the VDC exceeds a predetermined value.

7

7. Converter assembly according to claim 1, wherein the at least two converters are active front-end converters with bidirectional power flow.

8

8. Converter assembly according to claim 1, wherein the active front-end converters are machine converters in a drive test stand or DC-DC converters in a battery test stand.

9

9. Converter assembly according to claim 1, having at least four converters, wherein at least two of the converters are designed as line AC-DC converters, each of the line AC-DC converters supply separate sub-networks as separate DC voltage intermediate circuits, from a central network, wherein the control unit adjusts the electrical power range of the line converters in such a way that the power balance of the at least two line converters of the central network is within a predetermined range.

10

10. Converter assembly according to claim 9, wherein at least two line converters are arranged in at least one of the separate sub-networks, wherein the control unit adjusts the electrical power range of the the at least two line converters in such a way that the power balance of the line converters of each sub-network is within a predetermined range.

11

11. Method for operating a converter assembly with at least two converters and a control unit connected to each of the at least two converters, comprising the following steps: a. transmitting, via the control unit (1), electrical power to each of the at least two converters, in a range with a minimum power value Pmin and a maximum power value Pmax, b. receiving or calculating, via the control unit, the current power balance of the each of the at least two converters, c. calculating, via the control unit, the power balance of the converter assembly, d. adapting, via the control unit, the electrical power range of the at least two converters if the voltage VDC of a DC voltage intermediate circuit supplying each of the at least two converters falls below a predetermined value or exceeds a predetermined value, and e. adapting, via the control unit, the electrical power range of the at least two converters in such a way that the power balance of the converter assembly is within a predetermined range.

12

12. Method according to claim 11, wherein, in order to calculate the current power balance of the at least two converters, the control unit receives the input voltage of the at least two converters from at least one voltage sensor and the input currents of the at least two converters from current sensors.

13

13. Method according to claim 11, wherein the control unit receives the VDC from a voltage sensor.

14

14. Method according to claim 11, wherein the control unit receives the output voltages of the at least of two converters from voltage sensors and the output currents of the at least two converters from current sensors.

15

15. Method according to claim 11, wherein the at least two converters are connected to voltage sensors to measure output voltages and to current sensors to measure output currents, and transmits the measured values to the control unit.

16

16. Method according to claim 11, wherein the control unit activates a discharge device connected to the control unit to reduce the VDC if the VDC exceeds a predetermined value.

17

17. Method according to claim 11, wherein the control unit, adjusts the electrical power range of the at least two converters of a central network in such a way that the power balance of the at least two converters of the central network is within a predetermined range, and adjusts the electrical power range of the at least two converters of at least one sub-network in such a way that the power balance of the at least two converters of each sub-network is within a predetermined range.

Classification Codes (CPC)

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Patent Metadata

Filing Date

March 5, 2021

Publication Date

March 11, 2025

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Cite as: Patentable. “Converter assembly and method for operating a converter assembly” (US-12249827). https://patentable.app/patents/US-12249827

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