A method for forming an electrical contact is provided. The method includes grinding a silicon carbide surface using a grinding disk which includes a grinding face containing nickel or a nickel compound, such that particles of the nickel or nickel compound from the grinding disk are embedded in the ground silicon carbide surface, and hardening the ground silicon carbide surface with the aid of a laser, such that at least some of the embedded nickel particles form a nickel silicide with silicon from the silicon carbide.
Legal claims defining the scope of protection, as filed with the USPTO.
1. A method for forming an electrical contact, comprising: grinding a silicon carbide surface using a grinding disk which includes a grinding face containing nickel or a nickel compound, such that particles of the nickel or nickel compound from the grinding disk are embedded in the ground silicon carbide surface; and hardening the ground silicon carbide surface using a laser, such that at least some of the embedded nickel particles form a nickel silicide with silicon from the silicon carbide.
2. The method as recited in claim 1, wherein the nickel silicide forms a surface layer that has an average roughness of 10 nm<Ra<500 nm.
3. The method as recited in claim 1, wherein the grinding of the silicon carbide surface includes thinning a silicon carbide substrate to a thickness of between 50 μm and 200 μm.
4. The method as recited in claim 1, wherein the ground silicon carbide surface has an average roughness Ra of 10 nm<Ra<500 nm.
5. The method as recited in claim 1, wherein the grinding disk contains between 0.1 weight % and 100 weight % of nickel.
6. The method as recited in claim 1, wherein the hardening includes irradiation using laser light having a wavelength of less than 400 nm.
7. The method as recited in claim 1, wherein the hardening includes irradiation with using laser light having an energy density of more than 2 J/cm2 and less than 5 J/cm2.
8. A method for forming a semiconductor device, comprising: forming a semiconductor component in a silicon carbide substrate, including: forming an electrode of the semiconductor component by: grinding a silicon carbide surface using a grinding disk which includes a grinding face containing nickel or a nickel compound, such that particles of the nickel or nickel compound from the grinding disk are embedded in the ground silicon carbide surface, and hardening the ground silicon carbide surface using a laser, such that at least some of the embedded nickel particles form a nickel silicide with silicon from the silicon carbide.
9. The method as recited in claim 8, wherein the semiconductor device is a transistor.
10. The method as recited in claim 1, wherein the method is performed at wafer level.
11. A semiconductor device formed in a silicon carbide substrate, the semiconductor device including an electrode formed by grinding a silicon carbide surface using a grinding disk which includes a grinding face containing nickel or a nickel compound, such that particles of the nickel or nickel compound from the grinding disk are embedded in the ground silicon carbide surface, and hardening the ground silicon carbide surface using a laser, such that at least some of the embedded nickel particles form a nickel silicide with silicon from the silicon carbide.
12. The device as recited in claim 11, wherein the semiconductor device is a transistor.
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November 5, 2020
March 18, 2025
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