A method of controlling an inkjet printer when printing on a substrate that is to be shrink wrapped on to an object (10), by loading an image file on to a raster image processor; undertaking raster image processing on the loaded image file to generate raster image data for controlling discharge of ink droplets on to the substrate; receiving an indication of a shape (19) of the object (10); and manipulating the generated raster image data in response to the indication of the shape (19) of the object (10) to alter the distribution and/or size of droplets applied to the substrate to take into account anticipated changes (14) in a dimension (11, 12, 13) of the substrate due to shrinkage into contact with the object (10). Also a printer for carrying out the method.
Legal claims defining the scope of protection, as filed with the USPTO.
1. A method of controlling the operation of an inkjet printer when printing on to a substrate that is to be shrink wrapped on to an object, the method comprising the steps of: loading an image file on to a raster image processor; undertaking raster image processing on the loaded image file to generate raster image data for controlling discharge of ink droplets on to the substrate; receiving an indication of a shape of the object; and manipulating the generated raster image data in response to the indication of the shape of the object to alter the distribution or size of droplets applied to the substrate to take into account anticipated changes in a dimension of the substrate due to shrinkage into contact with the object.
2. A method as claimed in claim 1, wherein manipulating the generated raster image data in response to the indication of the shape of the object comprises manipulating the generated raster image data to reduce a density of the distribution of ink droplets applied to at least a portion of the substrate to take into account a reduction in a dimension of the object.
3. A method as claimed in claim 1, wherein manipulating the generated raster image data in response to the indication of the shape of the object comprises manipulating the generated raster image data to reduce an average size of droplets applied to at least a portion of the substrate to take into account a reduction in a dimension of the object.
4. A method as claimed in claim 2, wherein manipulating the generated raster image data to reduce the density of the distribution of ink droplets includes referring to a look-up table in which reductions in density of distribution of droplets are linked to reductions in the dimension of the object.
5. A method as claimed in claim 2, wherein manipulating the generated raster image data to reduce the density of the distribution of droplets is effected using an algorithm linking reductions in density of distribution of droplets to reductions in the dimension of the object.
6. A method as claimed in claim 1 when applied to a multi-colour inkjet printer, wherein the method is applied to a plurality of image files, each image file corresponding to one of the ink colours of the printer.
7. A method of printing ink droplets on to a substrate according to image data that prescribe distributions or sizes of ink droplets to be printed on the substrate, in advance of the substrate being shrunk against a surface of an object, the method including the steps of: capturing data representative of a shape of the surface; defining a relationship between changes in shape of the surface and changes in the distributions or sizes of ink droplets to be applied to the substrate; based on the relationship defined, changing the distributions or sizes of ink droplets by changing the image data; and printing the ink droplets with the changed distributions or sizes.
8. A method as claimed in claim 7 comprising undertaking raster image processing (RIP) of an image file to generate the image data, the step of changing the image data following RIP.
9. A method as claimed in claim 7, wherein the relationship between changes in shape of the surface and changes in the distributions and/or sizes of ink droplets is stored in a look-up table or is determined according to an algorithm.
10. A method as claimed in claim 9, wherein changes in shape of the surface are captured as percent reductions in a maximum dimension of the object and changes in distributions or sizes of ink droplets are defined as percent reductions in the densities of distributions or average sizes of ink droplets prescribed in the image data.
11. A method as claimed in claim 7, comprising printing a plurality of colour separations, the step of changing the distributions or sizes of the ink droplets being different for at least two of the plurality of colour separations.
12. A printer configured to perform the method of claim 1.
13. A multi-colour digital printer as claimed in claim 12.
14. A method as claimed in claim 3, wherein manipulating the generated raster image data to reduce the average size of the droplets includes referring to a look-up table in which reductions of average size of droplets are linked to reductions in the dimension of the object.
15. A method as claimed in claim 3, wherein manipulating the generated raster image data to reduce the average size of the droplets is effected using an algorithm linking reductions of average size of droplets to reductions in the dimension of the object.
16. A printer configured to perform the method of claim 7.
17. A multi-colour digital printer as claimed in claim 16.
18. A method as claimed in claim 8, wherein manipulating the generated image data to reduce the size of the droplets includes referring to a look-up table in which reductions of average size of droplets are linked to reductions in the dimension of the object.
19. A method as claimed in claim 8, wherein manipulating the generated image data to reduce the size of the droplets is effected using an algorithm linking reductions of size of droplets to reductions in the dimension of the object.
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March 7, 2022
June 17, 2025
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