A carton for holding one or more products. The carton can comprise a plurality of panels extending at least partially around an interior of the carton. Further, the carton can comprise a closure for at least partially closing an end of the carton. The closure can comprise locking features and opening features, the locking features being configured to at least partially retain the closure in a closed position when the locking features are in a locked configuration and the opening features being for selectively opening the closure. The opening features can comprise a pull tab and a push tab configured to at least partially open the closure when actuated.
Legal claims defining the scope of protection, as filed with the USPTO.
. A carton for holding one or more products, the carton comprising:
. The carton of, wherein the locking features comprise a retention shoulder extending in the interior of the carton, the closure comprises a locking panel extending in the interior of the carton when the closure is in the closed position, and at least a portion of the locking panel engages under the retention shoulder to at least partially retain the closure in the closed position when the locking features are in the locked configuration.
. The carton of, further comprising a side top end structure foldably connected to a side panel of the plurality of panels, wherein the side top end structure extends at least partially in the interior of the carton when the closure is in the closed position, and the side top end structure comprises at least a proximal panel extending from the side panel and an end attachment flap at least partially secured to the side panel, wherein the retention shoulder extends from the proximal panel.
. The carton of, wherein the locking panel comprises a locking edge that engages the retention shoulder when the locking features are in the locked configuration, the locking edge is spaced inwardly from a back panel of the plurality of panels, and wherein the pull tab extends from the locking panel and the push tab is located in the back panel for engaging the locking panel opposite to the locking edge.
. The carton of, wherein the locking panel comprises a locking edge that engages the retention shoulder when the locking features are in the locked configuration, the locking edge is spaced inwardly from a back panel of the plurality of panels, wherein the pull tab extends from the locking panel past the shoulder, and the push tab is foldably connected to the back panel along a fold line so that the push tab engages the locking panel and pushes the locking panel upwardly when the push tab is pressed into the interior of the carton, pivoting along the fold line.
. The carton of, wherein the pull tab is configured to be actuated to move the locking panel out of alignment with the shoulder so that at least the locking panel moves upwardly past the shoulder when the push tab pushes the locking panel.
. The carton of, wherein the closure comprises an end panel and a closure panel foldably connected to the end panel, the end panel at least partially closes the end of the carton and the closure panel extends into the interior of the carton from the end panel when the closure is in the closed position, wherein the locking panel is foldably connected to the closure panel opposite to the end panel and the locking panel extends at least partially toward the end panel from the closure panel.
. The carton of, wherein the pull tab extends from the locking panel and at least partially through a slot defined in at least the end panel.
. The carton of, wherein the retention shoulder extends from a proximal panel foldably connected to a side panel of the plurality of panels, and the end panel at least partially overlaps the proximal panel when the closure is in the closed position.
. The carton of, further comprising a side top end structure foldably connected to a side panel of the plurality of panels, wherein the side top end structure comprises at least a proximal panel extending from the side panel, an intermediate panel extending downwardly from the proximal panel opposite to the side panel, a distal panel extending from the intermediate panel toward the side panel, and an end attachment flap in an at least partially overlapping relationship with the side panel, wherein the locking features comprise a retention shoulder extending from the proximal panel.
. The carton of, wherein the closure comprises an end panel and a locking panel, the end panel at least partially closes the end of the carton and at least a portion of the locking panel engages the retention shoulder in the interior of the carton to at least partially retain the closure in the closed position when the locking features are in the locked configuration, and wherein the end panel at least partially overlaps the proximal panel.
. The carton of, further comprising a first side top end structure foldably connected to a first side panel of the plurality of panels and a second side top end structure foldably connected to a second side panel of the plurality of panels, and wherein the locking features comprise a first retention shoulder and a second retention shoulder extending from the respective first side top end structure and second side top end structure toward a back panel extending from the first side panel to the second side panel.
. The carton of, wherein the end is a top end and the closure is a top closure, wherein the carton further comprises a bottom end and a bottom closure for at least partially closing the bottom end of the carton, and wherein the bottom closure comprises bottom locking features configured to at least partially retain the bottom closure in a closed position.
. The carton of, wherein the bottom locking features comprise a bottom locking flap of the bottom closure and a retention flap foldably connected to a back panel of the plurality of panels, wherein the bottom locking flap and the retention flap are at least partially aligned so that the retention flap restricts movement of the bottom locking flap in at least one direction when the bottom locking features are in a locked configuration.
. The carton of, wherein a partition panel extends along at least a portion of the back panel, and wherein the retention flap and the bottom locking flap extend at least partially in a gap between the partition panel and the back panel when the bottom locking features are in the locked configuration.
. The carton of, wherein the bottom closure comprises a bottom end panel foldably connected to a front panel of the plurality of panels and a bottom closure panel foldably connected to the bottom end panel, wherein the bottom locking flap is foldably connected to the bottom closure panel opposite to the bottom end flap, and the bottom closure panel is at least partially disposed in the gap between the partition panel and the back panel in an at least partially overlapping relationship with the bottom locking flap when the bottom closure is in the closed position.
. The carton of, wherein the bottom closure is recessed with respect to a bottom edge of the carton.
. A blank for forming a carton for holding one or more products, the blank comprising:
. The blank of, wherein the locking features comprise a retention shoulder for extending in the interior of the carton formed from the blank, the closure comprises a locking panel, and, when the carton is formed from the blank, at least a portion of the locking panel is for engaging under the retention shoulder to at least partially retain the closure in the closed position when the locking features are in the locked configuration.
. The blank of, further comprising a side top end structure foldably connected to a side panel of the plurality of panels, wherein the side top end structure comprises at least a proximal panel extending from the side panel and an end attachment flap at least partially secured to the side panel, wherein the retention shoulder extends from the proximal panel.
. The blank of, wherein the locking panel comprises a locking edge that is for being spaced inwardly from a back panel of the plurality of panels when the carton is formed from the blank, wherein the pull tab extends from the locking edge of the locking panel, and the push tab extends in the back panel at a location for engaging the locking panel when the carton is formed from the blank.
. The blank of, wherein the closure comprises an end panel and a closure panel foldably connected to the end panel, the end panel is for at least partially closing the end of the carton formed from the blank, and wherein the locking panel is foldably connected to the closure panel opposite to the end panel.
. The blank of, wherein the pull tab extends from the locking panel, and the pull tab is configured for being at least partially received through a slot defined in at least the end panel when the carton is formed from the blank.
. The blank of, wherein the retention shoulder extends from a proximal panel foldably connected to a side panel of the plurality of panels, and the end panel at least partially overlaps the proximal panel when the closure is in the closed position when the carton is formed from the blank.
. The blank of, further comprising a side top end structure foldably connected to a side panel of the plurality of panels, wherein the side top end structure comprises at least a proximal panel foldably connected to the side panel along a first fold line, an intermediate panel foldably connected to the proximal panel along a second fold line opposite to the side panel, a distal panel foldably connected to the intermediate panel along a third fold line, and an end attachment flap foldably connected to the distal panel along a fourth fold line, and wherein the locking features comprise a retention shoulder extending from the proximal panel.
. The blank of, further comprising a first side top end structure foldably connected to a first side panel of the plurality of panels and a second side top end structure foldably connected to a second side panel of the plurality of panels, and wherein the locking features comprise a first retention shoulder and a second retention shoulder extending from the respective first side top end structure and second side top end structure.
. The blank of, wherein the closure is a top closure for at least partially closing a top end of the carton formed from the blank, wherein the blank further comprises a bottom closure for at least partially closing a bottom end of the carton formed from the blank, and wherein the bottom closure comprises bottom locking features configured to at least partially retain the bottom closure in a closed position when the carton is formed from the blank.
. The blank of, wherein the bottom locking features comprise a bottom locking flap of the bottom closure and a retention flap foldably connected to a back panel of the plurality of panels, wherein the bottom locking flap and the retention flap are for being at least partially engaged with one another to at least partially retain the bottom closure in the closed position when the carton is formed from the blank.
. The blank of, wherein a partition panel is foldably connected to the back panel, the partition panel is for being in an at least partially overlapping relationship with the back panel when the carton is formed from the blank, and wherein the retention flap and the bottom locking flap are for extending at least partially in a gap between the partition panel and the back panel when the carton is formed from the blank.
. The blank of, wherein the bottom closure comprises a bottom end panel foldably connected to a front panel of the plurality of panels and a bottom closure panel foldably connected to the bottom end panel, wherein the bottom locking flap is foldably connected to the bottom closure panel opposite to the bottom end flap.
. A method of forming a carton for holding one or more products, the method comprising:
. The method of, wherein the locking features comprise a retention shoulder and the closure comprises a locking panel, the method further comprises at least partially closing the end, wherein the closing the end comprises positioning the retention shoulder and the locking panel to extend in the interior of the carton so that at least a portion of the locking panel engages under the retention shoulder to at least partially retain the closure in the closed position when the locking features are in the locked configuration.
. The method of, wherein the blank further comprises a side top end structure foldably connected to a side panel of the plurality of panels, wherein the closing the end comprises positioning the side top end structure to extend at least partially in the interior of the carton.
. The method of, wherein the side top end structure comprises at least a proximal panel and an end attachment flap, wherein the retention shoulder extends from the proximal panel, and wherein the forming the carton comprises folding the side top end structure and securing the end attachment flap to the side panel.
. The method of, wherein the closure comprises an end panel and a closure panel foldably connected to the end panel, wherein the closing the end comprises positioning the end panel to at least partially close the end of the carton and positioning the closure panel to extend into the interior of the carton from the end panel.
. The method of, wherein the locking panel is foldably connected to the closure panel opposite to the end panel and the pull tab extends from the locking panel, wherein the forming the carton comprises folding the locking panel with respect to the closure panel so that the locking panel extends at least partially toward the end panel from the closure panel and positioning the pull tab to extend at least partially through a slot defined in at least the end panel.
. A carton for holding one or more products, the carton comprising:
. The carton of, wherein the locking features comprise a locking flap of the closure and a retention flap foldably connected to a back panel of the plurality of panels, wherein the locking flap and the retention flap are at least partially aligned so that the retention flap restricts movement of the locking flap in at least one direction when the locking features are in a locked configuration.
. The carton of, wherein a partition panel extends along at least a portion of the back panel, and wherein the retention flap and the locking flap extend at least partially in a gap between the partition panel and the back panel when the locking features are in the locked configuration.
. The carton of, wherein the closure comprises an end panel foldably connected to a front panel of the plurality of panels and a closure panel foldably connected to the end panel, wherein the locking flap is foldably connected to the closure panel opposite to the end flap, and the closure panel is at least partially disposed in the gap between the partition panel and the back panel in an at least partially overlapping relationship with the locking flap when the closure is in the closed position.
. The carton of, wherein the end is a bottom end of the carton, and the closure is recessed with respect to a bottom edge of the carton.
Complete technical specification and implementation details from the patent document.
This application claims the benefit of U.S. Provisional Patent Application No. 63/570,415, filed on Mar. 27, 2024.
INCORPORATION BY REFERENCE
The disclosure of U.S. Provisional Patent Application No. 63/570,415, which was filed on Mar. 27, 2024, is hereby incorporated by reference for all purposes as if presented herein in its entirety.
The present disclosure generally relates to cartons having locking features for limiting access to products in the interior of the carton. For example, cartons in the present disclosure can include closing features with locking features for selectively limiting and/or resisting opening of the carton.
Cartons with locking features can be used for a wide variety of different products, such as dishwashing agents, medicines, household cleaners, candles, cosmetics, tobacco, and/or other products that should be kept out of the hands of children and/or other unauthorized individuals in order to help avoid use of such products in dangerous ways, for example.
In general, one aspect of the disclosure is generally directed to a carton for holding one or more products. The carton can comprise a plurality of panels extending at least partially around an interior of the carton. Further, the carton can comprise a closure for at least partially closing an end of the carton. The closure can comprise locking features and opening features, the locking features being configured to at least partially retain the closure in a closed position when the locking features are in a locked configuration and the opening features being for selectively opening the closure. The opening features can comprise a pull tab and a push tab configured to at least partially open the closure when actuated.
In another aspect, the disclosure is generally directed to a blank for forming a carton for holding one or more products. The blank can comprise a plurality of panels for extending at least partially around an interior of the carton and a closure for at least partially closing an end of the carton formed from the blank. The closure can comprise locking features and opening features. The locking features can be configured to at least partially retain the closure in a closed position when the locking features are in a locked configuration and when the carton is formed from the blank. The opening features being for selectively opening the closure when the carton is formed from the blank. The opening features can comprise a pull tab and a push tab configured to be actuated to at least partially open the closure when the carton is formed from the blank.
In another aspect, the disclosure is generally directed to a method of forming a carton for holding one or more products. The method can comprise obtaining a blank comprising a plurality of panels and a closure. The closure can comprise locking features and opening features. The method further can comprise forming a carton by positioning the panels of the plurality of panels to extend at least partially around an interior of the carton. The locking features can be configured to at least partially retain the closure in a closed position when the locking features are in a locked configuration and the opening features are for selectively opening the closure. The locking features can be configured to at least partially retain the closure in a closed position when the locking features are in a locked configuration and the opening features are for selectively opening the closure.
In another aspect, the disclosure is generally directed to a carton for holding one or more products. The carton can comprise a plurality of panels extending at least partially around an interior of the carton and a closure for at least partially closing an end of the carton. The closure can comprise locking features configured to at least partially retain the closure in a closed position. The locking features can be at least partially protected from being accessed when the closure is in the closed position for resisting opening of the closure.
Those skilled in the art will appreciate the above stated advantages and other advantages and benefits of various additional embodiments reading the following detailed description of the embodiments with reference to the below-listed drawing figures.
According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure.
Corresponding parts may be designated by corresponding reference numbers throughout the drawings.
The present disclosure generally relates to constructs, boxes, cartons, carriers, trays, or the like, and packages for holding one or more products or articles such as those that should be kept out of the hands of children (e.g., for safety reasons). The product or products can be cleaning products such as dishwashing agents, household cleaners, soaps, and the like; medicines; cosmetics; candles; tobacco; objects that may pose a choking hazard; one or more glass containers; any other suitable product or material; or combinations thereof.
Constructs according to the present disclosure can accommodate product or articles of any shape. In this specification, the terms “inner,” “interior,” “outer,” “exterior,” “lower,” “bottom,” “upper,” and “top” indicate orientations determined in relation to fully erected and upright constructs and cartons. As described herein, constructs can be formed from blanks by being glued with multiple panels, portions, tabs, flaps, folds, cuts, and/or other aspects, which may be designated herein in terms relative to one another, e.g., “first”, “second”, “third”, etc., in sequential or nonsequential reference, without departing from the disclosure.
is a plan view of the exterior sideof a blank, generally indicated at, used to form a carton() for holding one or more products or articles (not shown) according to exemplary embodiments of the disclosure. The cartoncan have a top end() and a bottom end(). In embodiments, the cartoncan include a top closurefor at least partially closing the top endand a bottom closurefor at least partially closing the bottom end. As described in more detail below, the top closureand the bottom closurecan include locking features for preventing and/or resisting opening of the respective closures,when at least partially locked in a closed configuration.
As shown in, the blankhas a longitudinal axis Land a lateral axis L. In the illustrated embodiments, the blankcomprises a front panelfoldably connected to a first side panelat a first longitudinal fold line, a second side panelfoldably connected to the front panelat a second longitudinal fold line, and a back panelfoldably connected to the second side panelat a third longitudinal fold line. In embodiments, the blankcan include an attachment flapfoldably connected to the first side panelat a fourth longitudinal fold line. Alternatively, the attachment flapcould be foldably connected to the back panelor could be omitted without departing from the disclosure.
As shown in, top closure featuresand bottom closure featurescan be foldably connected along respective top (first) and bottom (second) marginal portions of the blankfor forming the respective top closureand bottom closurein the carton. In the illustrated embodiments, the front panelis foldably connected to a top end paneland a bottom end panel. The first side panelis foldably connected to a first side top end structureand a first side bottom end flap. The second side panelis foldably connected to a second side top end structureand a second side bottom end flap. Each of the side top end structures,can include a plurality of panels (e.g., a proximal panel, an intermediate panel, and a distal panel) and an end attachment flap foldably connected along respective lateral fold lines. As shown in, the side top end structures,can include respective retention shoulders or extensionsextending along respective portions of the respective proximal panels. The top end paneland the side top end structures,can be foldably connected to the respective front panel, first side panel, and second side panelalong a first laterally extending fold linethat extends along at least a portion of the blank. The bottom end paneland the bottom end flaps,can be foldably connected to the respective panels,,along a second laterally extending fold linethat extends along at least a portion of the blank. In embodiments, the lateral fold lines,may be, for example, substantially straight, or offset at one or more locations to account for blank thickness or for other factors. In exemplary embodiments, the second laterally extending fold linecan include a bottom fold lineconnecting the bottom end panelto the front paneland bottom fold linesconnecting the side bottom end flaps,to the respective side panels,. The bottom fold linecan be recessed in the blank with respect to the bottom fold lines
In the illustrated embodiments, the top closure featurescan include top locking features for at least partially retaining the top closureformed from the top closure featuresin a closed configuration () and unlocking/opening features for selectively unlocking the locking features and opening the top closure(). For example, the top locking features can include a top closure panelfoldably connected to the top end panelalong a lateral fold line, a top locking panelfoldably connected to the closure panelalong a lateral fold line, and a distal spacer flapfoldably connected to the top locking panel along a lateral fold line. As shown in, the top closure featuresfurther can include a back flapfoldably connected to the back panelalong a lateral fold lineextending along the top marginal portion of the blank.
In the illustrated embodiments, the top closure featurescan include unlocking/opening features, including a pull tabextending from a distal edge of the top locking panelin an openingin the distal spacer flap. In embodiments, the lateral fold linecan be interrupted by the pull taband/or the opening. As shown in, a slotcan extend in the top end panelalong at least a portion of the top closure panelfor at least partially receiving the pull tabwhen the top closureis formed from the top closure features(e.g.,). In embodiments, the unlocking/opening features can include a push tabextending in the back paneland an openingextending in the back flapfor providing clearance for the push tabwhen the push tabis actuated (). As shown in, the push tabcan be foldably connected to the back panelalong an arcuate fold lineand can be at least partially separable from the back panelalong an arcuate cut or tear line. Any of the top closure featurescould be omitted or could be otherwise shaped, arranged, positioned, and/or configured without departing from the disclosure.
As shown in, the bottom closure featurescan include bottom locking features for at least partially retaining the bottom closureformed from the bottom closure featuresin a closed configuration (). In the illustrated embodiments, the bottom locking features can include a bottom closure panelfoldably connected to the bottom end panelalong a lateral fold lineand a bottom locking flapfoldably connected to the bottom closure panelalong a lateral fold line. In embodiments, the bottom locking flapcan have a distal bottom locking edgeopposite to the lateral fold line. As shown in, a retention flapcan be foldably connected to the back panelalong a lateral fold linealong the bottom marginal portion of the blank, and the retention flapcan have a distal bottom retention edgeopposite to the lateral fold line. In the illustrated embodiments, the lateral fold linecan be offset from two bottom edgesin a recess. The bottom edgescan be aligned (e.g., substantially aligned) with the lateral fold linesIn embodiments, the bottom closure featurescan include a partition panelfoldably connected to the back panelalong a longitudinal fold lineand a distal attachment flapfoldably connected to the partition panelalong a longitudinal fold line. As shown in, the distal attachment flapcan include a recessfor at least partially accommodating the bottom locking flapand the retention flap, as described in more detail below. Any of the bottom closure featurescould be omitted or could be otherwise shaped, arranged, positioned, and/or configured without departing from the disclosure.
As shown in, each of the side top structures,can include a proximal panelfoldably connected to the respective side panels,along the lateral fold line, an intermediate panelfoldably connected to the proximal panelalong a lateral fold line, and a distal panelfoldably connected to the intermediate panelalong a lateral fold line. In the illustrated embodiments, each of the side top structures,can include an end attachment flapfoldably connected to the respective distal panelsalong respective lateral fold lines. In embodiments, the proximal panelscan be separable from the top end panelalong respective longitudinal cut or tear lines. Alternatively, the at least a portion of the proximal panelscan be spaced apart from the top end panel. Any portion of the side top structures,could be omitted or could be otherwise shaped, arranged, positioned, and/or configured without departing from the disclosure. The blankcould be otherwise shaped, arranged, positioned, and/or configured without departing from the disclosure.
According to exemplary methods of construction, the cartonmay be erected by folding and gluing or otherwise securing the blankas shown in. For example, the blankcan be positioned with its interior surfacefacing up, and the side top structures,can be folded along the lateral fold linesto fold the intermediate panels, the distal panels, and the end attachment flapsto be in an overlapping relationship with the interior surfaces of the respective proximal panelsand the respective side panels,. In embodiments, the end attachment flapscan be attached (e.g., glued and/or otherwise secured) in face-to-face contact with the respective side panels,. As shown in, the side bottom end flaps,can be folded along the bottom fold linesto be in an overlapping relationship with the respective side panels,, and, in embodiments, the bottom end flaps,can be attached (e.g., glued and/or otherwise secured) in face-to-face contact with the respective side panels,. In the illustrated embodiments, the distal spacer flapcan be folded along the lateral fold lineto be in an overlapping relationship with the top locking panel. For example, the distal spacer flapcan be attached (e.g., glued and/or otherwise secured) in face-to-face contact with the top locking panel. As shown in, the edge formed along the lateral fold linecan be a top locking edgeof the top closure.
As shown in, the back flapand the retention flapcan be folded along the respective lateral fold lines,to be in an overlapping relationship with the back panel. In embodiments, the back flapand the retention flapcan be attached (e.g., glued and/or otherwise secured) in face-to-face contact with the back panel. In the illustrated embodiments, the distal attachment flapcan be folded along the longitudinal fold lineinto overlapping relationship with the partition panel(e.g., in face-to-face contact with the interior surface of the partition panel), and, subsequently to the folding of the retention flap, the partition panelcan be folded along the longitudinal fold lineinto overlapping relationship with the back panelwith the distal attachment flappositioned between (e.g., sandwiched between) the partition paneland the back panel(e.g., so that the partition panel, the back panel, and the distal attachment flapare in an overlapping relationship). In embodiments, the distal attachment flapcan be attached (e.g., glued and/or otherwise secured) in face-to-face contact with the back panel.
As shown in, the partially formed construct ofcan be folded and glued and/or otherwise secured to at least partially form an open-ended sleeve. For example, the back panelcan be folded along the longitudinal fold lineto be in an overlapping relationship with the second side paneland the front paneland the first side panelcan be folded along the longitudinal fold lineso that the first side panelis in an overlapping relationship with the front paneland the attachment flapis in an overlapping relationship with the back panel. In embodiments, the attachment flapcan be attached (e.g., glued and/or otherwise secured) in face-to-face contact with the back panel. As shown in, the open-ended sleeve can be folded flat (e.g., for transportation and/or storage), providing a pre-glued cartonthat is ready to be erected, packed/loaded, and closed (e.g., by hand and/or by mechanical systems). For example, the cartoncan be erected from the flattened configuration ofto be configured as an open ended sleeve as shown in, wherein the cartonis folded along the longitudinal fold lines,,,to position the front paneland the back panelto be spaced apart and to be disposed opposite one another and to position the side panels,to be spaced apart and to be disposed opposite one another. As shown in, the plurality of panels including at least the front panel, the back panel, and the side panels,can extend at least partially around an interiorof the carton. The cartoncould be otherwise formed and/or erected without departing from the scope of the disclosure.
As shown in, the bottom endcan be closed with the bottom closure. For example, the bottom locking flapcan be folded along the lateral fold lineoutwardly with respect to the bottom closure panel, and both of the bottom closure paneland the bottom locking flapcan be folded along the lateral fold linetoward the interiorof the cartonand can be inserted into a gapbetween the partition paneland the back panel. For example, as the bottom end panelis folded over the bottom endof the cartoto at least partially close the bottom end, the bottom locking flapand the bottom closure panelcan be inserted into the gapwith the lateral fold lineentering the gapfirst and the bottom closure paneland the bottom locking flapin an at least partially overlapping relationship. Accordingly, the bottom locking flapand the bottom closure panelcan be positioned between (e.g., sandwiched between) the partition paneland the retention flapas they are inserted into the gap. In embodiments, as the bottom locking flapand the bottom closure panelare moved further into the gap, the bottom locking flapcan slide along the retention flapuntil the bottom locking edgeslides past the bottom retention edgeof the retention flap. In the illustrated embodiments, the natural spring back of the blank material can at least partially bias the bottom locking flapoutward, away from the bottom closure paneland toward the back panel. Accordingly, the bottom locking flapcan move (e.g., snap) outwardly against the interior surface of the back panelwhen the bottom locking edgemoves past the retention edge. The outward movement of the bottom locking flapcan move the bottom locking flapinto alignment with the retention flapso that the bottom locking edgeand the retention edgeare in aligned and opposing relationship with one another.
As described, the bottom closurecan be folded towards the interiorof the cartonand the bottom locking flapcan slide past the retention flapuntil the bottom locking flapand the retention flapbecome engaged (e.g., locked). For example, the spring back of the blank material can bias the bottom locking flapoutwardly so that the bottom locking flapfolds outwardly against the interior surface of the back panelwhen the bottom locking flapmoves past the retention flap. Accordingly, the bottom locking edgeof the bottom locking flapcan engage the retention edgeof the retention flapso that the bottom locking edgeand the retention edgeare at least partially aligned. For example, the bottom locking edgecan engage and/or contact the retention edgeso that the retention flapblocks the bottom locking flapand prevents the bottom locking flapand the remainder of the bottom closurefrom moving outwardly (e.g., opening) if a force is applied to the bottom end panelthat may otherwise fold the bottom closureoutwardly from the interior of the carton(e.g., if one attempts to pull the bottom closureopen).
The closed and locked bottom endis shown in.shows the bottom locking features engaged in the interior of the carton, for example, with hidden features shown with broken lines. As shown in, the recessin the distal attachment flapcan at least partially accommodate the bottom locking flapand the retention flapwhen the bottom closureis closed and the distal attachment flap, the retention flap, and the bottom locking flapare at least partially coplanar in the gapbetween the partition paneland the back panel. In embodiments, the closed bottom closurecan be at least partially recessed at the bottom(e.g., with respect to the back paneland the side panels,). For example, the bottom edgesof the back paneland the bottom fold linesandcan be spaced below the bottom paneland the remainder of the bottom closure. In embodiments, the bottom closurealso can lack any tabs or other access points so that opening of the bottom closureis difficult or impossible (e.g., without cutting or tearing the carton) once the bottomis closed and locked. The bottom endcould be otherwise closed and/or locked without departing from the disclosure.
In the illustrated embodiments, the top endcan be closed and locked as shown in. For example, the side top end structures,can be folded along the lateral fold linesand into the interiorof the carton(). In embodiments, the side top end structures,can fold along the fold lines,,and the distal panelscan separate from and be disposed opposite to the respective proximal panelswith the intermediate panelsextending between the respective proximal panelsand distal panelsas the side top end structures,are folded into the interior. As shown in, the proximal panelof the side top end structurecan extend horizontally (e.g., generally and/or substantially horizontally) from the side panelat the top end, and, as schematically shown in the partial breakaway view of, the distal panelcan extend horizontally (e.g., generally and/or substantially horizontally) from the side paneland the end attachment flapinto the interiorwith the intermediate panel extending vertically (e.g., generally and/or substantially vertically) between the proximal portionand the distal portion, in examples. As shown in, for example, the retention shoulderscan extend outwardly from the proximal panelstoward the back panelwhen the side top end structures,are in position in the interiorat the top end.
As shown in, the top locking panelcan be folded along the fold lineand into overlapping relationship with the top closure panelwith the distal spacer flapsandwiched therebetween. As shown in, the pull tabcan be inserted at least partially through the slot. As shown in, the top closurecan be folded towards the interior of the cartonso that the top end panelat least partially closes the top endand the top locking paneland the top closure panelare inserted between the top side end structures,and the back flap(which can be glued in face-to-face contact with the back panel). As the top closureis moved to the closed position, the top locking panelcan slide along the outer edges of the shouldersuntil the top locking paneland the top locking edgemove past (e.g., below) the shoulders, wherein the spring back of the carton material can bias the top locking panelaway from the top closure panelinto the interiorso that the top locking paneland the top locking edgemove under the shoulders. In the illustrated embodiments, the shoulderscan be spaced apart from one another to define a recess or gap therebetween, and the pull tabextending upwardly from the top locking edgecan be at least partially received between the shouldersin the recess or gap as the top locking panelmoves under the shoulders. As schematically shown in, the top locking panelcan contact an edge of the intermediate panelsand/or the pull tabcan contact an edge of the top end panelextending along the slotand/or an edge of the proximal panelsto resist and/or prevent further movement of the top locking panelaway from the top closure panel. The top closurecould be otherwise actuated to at least partially close the top endand/or could be otherwise locked without departing from the disclosure. Further, the ends,could be closed in any order and carton can be packed/loaded before closing the ends and/or after closing one of the ends.
The closed and locked top closureis shown inwith the pull tabextending upwardly through the slotand the unactuated push tabextending in the back panel(). As schematically shown in the partial breakaway view of, the top locking panelcan extend under the shouldersof the top side end structures,to lock the top closurein the closed configuration. For example, the spring back of the blank material can bias the top locking panelaway from the back flapand the back panel. Forces that may tend to move the top closureupwardly away from the interior of the cartoncan cause the top locking edgeof the top locking panelto contact the proximal panelsof the side top end structures,under the shoulders, which can prevent further folding of the top closureand keep the top closurein the closed position.
As shown in, the top closureselectively can be unlocked and opened by actuating the pull taband the push tab. For example, a user can pull on the pull tab(e.g., in the direction of the arrow A) to move the pull tabtoward the back panelagainst the bias of the spring back forces of the blank/carton material. In embodiments, this can move the top locking paneltoward the back panel. As schematically shown in the partial breakaway view of, the top locking paneland the top locking edgeare moved outwardly of the shouldersso that the shouldersdo not interfere with the movement of the top locking panelwhen the pull tabis actuated as shown in. In exemplary embodiments, the push tabcan be actuated (e.g., pushed inwardly through the opening) so that the push tabfolds upwardly along the fold line(e.g., as shown by arrow A) in the interiorof the carton, at least partially forming an access openingin the back panel(). As schematically shown in the partial breakaway view of, the actuated push tabcan push upwardly in the direction of arrow Aon the top closure paneland the top locking panel(e.g., pushing on the fold lineconnecting the top closure paneland the top locking panel) to push the top closureso that the top closurefolds along the lateral fold lineaway from the interior of the carton() to open the top end(). In embodiments, once the top closure edgemoves past the shoulders, a user can continue to open the top closureby pulling upwardly on the pull taband/or other portions of the top closure to pivot the top end panelaway from the top end. Once the top closureis opened, the side top end structures,can be pivoted upwardly out of the interiorto provide access to the interiorof the cartonand/or to the contents (not shown) of the carton.
In the illustrated embodiments, the top closurecan be reclosed as shown in(e.g., as described above). In exemplary embodiments, the locking features can make an audible noise (e.g., a click sound) when the top endis closed and the locking features are engaged to indicate to a user that the cartonis locked in the closed configuration. The cartoncould be otherwise formed and/or closed without departing from the disclosure.
In embodiments, the top side end structures,can help protect the one or more products (e.g., a glass jar or other suitable articles) in the interior of the cartonas well as at least partially form an integrated locking mechanism along with a tuck-in flap (e.g., formed by the top locking paneland the top closure panel). In embodiments the spring back forces of the blank material can facilitate locking of the top closure. As described above, a two-step process can be used to open the top endof the cartonby pulling on the pull taband pushing on the push tab. In the illustrated embodiments, the bottom endalso can include a locking feature, which is difficult or impossible to be opened once closed and locked due to a lack of access areas, for example. In embodiments, this configuration of the blankand the cartoncan allow the cartonto be erected (e.g., from the pre-glued, open-ended sleeve configuration of), loaded, and closed without the need for additional glue or machinery. For example, the carton can be filled and closed securely by hand without the need for additional glue. Accordingly, the cartoncan provide a child-proof and/or child-resistant package that can be filled and closed/locked by hand without the need for additional gluing operations or for investing in machinery, etc.
Any of the features of the various embodiments of the disclosure can be combined with, replaced by, or otherwise configured with other features of other embodiments of the disclosure without departing from the scope of this disclosure. Further, the panels, flaps, and/or other features shown and described in conjunction with the blanks, the cartons, and/or the packages of the above embodiments are included by way of example. The closure features and/or other features of the disclosure can alternatively be associated with any suitable carton or blank having any panel and flap configuration.
The cartons according to the present disclosure can be, for example, formed from blanks of coated paperboard and similar materials. For example, the interior and/or exterior sides of the blanks can be coated with a clay coating. The clay coating may then be printed over with product, advertising, price coding, and other information or images. The blanks may then be coated with a varnish to protect any information printed on the blank. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blank. In accordance with the above-described embodiments, the blanks may be constructed of paperboard of a caliper such that it is heavier and more rigid than ordinary paper. The blanks can also be constructed of other materials, such as cardboard, hard paper, or any other material having properties suitable for enabling the carton to function at least generally as described herein. The blanks can also be laminated or coated with one or more sheet-like materials at selected panels or panel sections.
In accordance with the above-described embodiments of the present disclosure, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features.
As an example, a tear line can include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features. As a more specific example, one type of tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line. That is, it is within the scope of the present disclosure for each of the tear lines to be replaced with a continuous slit, or the like. For example, a cut line can be a continuous slit or could be wider than a slit without departing from the present disclosure.
The above embodiments may be described as having one or more panels, flaps, or features, adhered together by glue during erection of the carton embodiments. The term “glue” is intended to encompass all manner of adhesives commonly used to secure carton panels in place.
The foregoing description of the disclosure illustrates and describes various embodiments. As various changes could be made in the above construction without departing from the scope of the disclosure, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Furthermore, the scope of the present disclosure covers various modifications, combinations, alterations, etc., of the above-described embodiments that are within the scope of the claims. Additionally, the disclosure shows and describes only selected embodiments of the disclosure, but the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.
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October 2, 2025
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