An anchor system for supporting a utility structure with a connecting guy wire is disclosed. The anchor system comprises: a ground anchor formed to be generally planar in shape having an inner surface around a center axis of the ground anchor to define an inner space extending between a top opening and a bottom opening, wherein the bottom opening is larger than the top opening; an anchor rod including a first end portion, a second end portion, and a rod body therebetween, the second end portion being shaped to be a wedge tapered longitudinally toward the rod body, wherein the shape and dimensions are configured to conform to the inner space; a crimp coupler crimped on the first end portion; a second crimp coupler on the second end portion; and an eyenut for coupling the guy wire to the crimp coupler. The ground anchor, anchor rod, and second end portion are made of non-metal material that resist corrosion and crimp couplers and eyenuts of metal or metal alloys.
Legal claims defining the scope of protection, as filed with the USPTO.
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Complete technical specification and implementation details from the patent document.
The following application is a continuation-in-part application for patent under 35 USC 111(a). The present application claims priority to U.S. patent application Ser. No. 18/429,885 filed Feb. 1, 2024.
This disclosure relates to the field of utility infrastructure.
In today's utility infrastructure, multiple hardware pieces are used to support and stabilize utility structures such as poles, towers, and aerial masts for power distribution and communication. The supporting hardware, including guy wires, ground anchors, and connecting devices, are typically made of galvanized steel. Thus, especially the parts below ground surface are prone to corrosion, deterioration, and eventual breakage, which potentially cause tremendously hazardous conditions. In an effort to prevent such hazards from occurring, utility companies must frequently replace the underground parts.
In view of the above problems associated with the supporting hardware typically made of galvanized steel there is need in the industry for corrosion-free supporting hardware.
The present disclosure addresses the problem of hardware corrosion with devices and methods comprising non-metal hardware. As such the disclosure comprises an anchor system for supporting a utility structure with a connecting guy wire, the anchor system comprising: a ground anchor formed to be generally planar in shape having a top surface, a bottom surface, and an inner surface disposed around a center axis of the ground anchor to define an inner space, the inner surface extending between a top opening on the top surface and a bottom opening on the bottom surface, wherein the bottom opening is larger than the top opening; an anchor rod elongated longitudinally and including a first end portion, a second end portion, and a rod body therebetween, the second end portion being formed to have a shape of a wedge tapered longitudinally toward the rod body, wherein the shape and dimensions of the wedge are configured to conform to the inner space defined by the inner surface of the ground anchor; a first crimp coupler crimped on the first end portion of the anchor rod; a second crimp coupler on the anchor rod and encased by the second end portion; and
an eyenut for coupling the guy wire to the crimp coupler.
The disclosure herein comprises an anchor system of thereof, wherein in an assembled configuration, the second end portion is placed to fit in the inner space defined by the inner surface of the ground anchor while the anchor rod is positioned longitudinally along the center axis of the ground anchor, and secured in the inner space for resisting tension force longitudinally transmitted through the anchor rod. The disclosure herein comprises the anchor system thereof, wherein the inner surface is cylindrically disposed around the center axis of the ground anchor, and extends between the top opening and the bottom opening that are disposed circularly around the center axis, wherein a diameter of the bottom opening is larger than a diameter of the top opening. The disclosure herein comprises the anchor system thereof, wherein the wedge is a generally tapered solid cylinder having top and bottom wedge surfaces that are circular and disposed laterally to the anchor rod, wherein a diameter of the bottom wedge surface is larger than a diameter of the top wedge surface. The disclosure herein comprises the anchor system thereof, wherein the inner space defined by the inner surface of the ground anchor and the wedge are formed to have a generally polyhedron shape, and alternately further, wherein the inner space defined by the inner surface of the ground anchor and the wedge are formed to have a generally pyramid shape, and alternately further, wherein the inner space defined by the inner surface of the ground anchor and the wedge are formed with a portion of the shape comprising a larger diameter than the rest of the shape.
The disclosure herein comprises the anchor system of claim thereof, wherein the ground anchor has a shape of a generally round plate, wherein the top surface of the ground anchor may comprise radially formed ridges, and wherein the patterns, including ridges and basins, are formed on the top surface of the ground anchor to increase a top surface area, to increase anchoring resistance by increasing the amount of underground soil in contact with the top surface of the ground anchor in use in the ground.
The disclosure comprises an anchor system, wherein the first crimp coupler has a shape of a generally hollow cylinder for crimping on the first end portion, and includes a threaded protrusion longitudinally formed at one end for fastening to the eyenut. The disclosure comprises an anchor system, wherein the eyenut comprises an eye section for connecting to the guy wire and a nut section having a threaded inner surface for fastening to the threaded protrusion of the first crimp coupler. The disclosure comprises an anchor system of claim, wherein the first crimp coupler and the second crimp coupler are made of a metal or metal alloy. The disclosure comprises an anchor system of claim, wherein the eyenut is made of a metal or metal alloy. The disclosure comprises an anchor system, wherein the ground anchor, anchor rod, and second end portion are made of non-metal material. The non-metal material may for instance comprise fiberglass, carbon fiber, or fiber reinforced polymer (FRP) composite fiber rods.
The disclosure comprises a method of assembling the anchor system for supporting a utility structure with a connecting guy wire disclosed herein wherein the method comprises: inserting the first end portion and the first crimp coupler crimped thereon from the bottom opening of the ground anchor through the inner space defined by the inner surface of the ground anchor; passing the anchor rod, the second crimp coupler and second end portion crimped thereon, and the rod body of the anchor rod through the inner space until the second end portion and wedge is placed to fit in the inner space; securing the second end portion in the inner space while the anchor rod is positioned longitudinally along the center axis of the ground anchor; and fastening the eyenut to the first crimp coupler crimped on the first end portion of the anchor rod. The disclosure comprises a method thereof wherein, the first crimp coupler has a shape of a generally hollow cylinder for crimping on the first end portion, and includes a threaded protrusion longitudinally formed at one end, and the eyenut comprises an eye section for connecting to the guy wire and a nut section having a threaded inner surface, wherein the fastening comprises fastening the nut section of the eyenut to the threaded protrusion of the first crimp coupler.
schematically illustrates a general view, in which an example of a utility structureis supported by supporting hardware. These utility structures, such as poles, towers, and aerial masts, are of considerable heights and not self-supporting in place. For example, a standard utility pole in the United States is about 40 ft long and is buried about 6 ft deep in the ground. The power lines and/or communication lines, often attached with associated utility equipment, are mounted on the utility structures. Because of the enormous tension force arising from the power and/or communication lines between the utility structures, the supporting hardware including guy wires, ground anchors, and various connecting devices are utilized to support the unbalanced lateral loads, secure the structures to be upright, and prevent the structures from moving.
A guy wire is a cable or rope typically comprising multiple wires of galvanized steel and structured to bear high tension. In the general view illustrated in, one end of a guy wireis fastened, via a nut-and-bolt fastener, to a point high up on the utility structure, and the other end is connected to a point just above the ground, forming a diagonal line. Two or more guy wiresmay be used to form the diagonal line, and the wire ends at the connection may be protected by an insulator. As illustrated in, a guy wrap may be formed at each guy end portion for connecting to other hardware piece or guy wire. One line of guy wire as well as two or more guy wires connected in series that are used to connect to a utility structure are herein collectively called a connecting guy wire or simply a guy wire. A coupling element such as an eyenutcan be used to couple the end of the guy wire to an anchor rod. Examples of eyenuts include a thimble eyenut, twin eyenut, and triple eyenut, which are structured to hold a guy wrap with one round, two rounds, and three rounds, respectively. The anchor rodis positioned to extend longitudinally from the diagonally formed guy wire. A large portion of the rod body is buried underground. The end portion of the anchor rodis fastened to the center of a ground anchor, which is buried underground at about 9 ft deep, for example. The ground anchorhas a generally planar shape, e.g., in the shape of a disk, a round plate, a square plate, radially formed blades, etc. Another example is a cross-plate anchor which includes two generally rectangular plates stacked in a crossed arrangement. These planar anchors are so structured as to be positioned lateral to the anchor rodat its end portion, to provide an underground securing point for resisting the strong tension force transmitted through the anchor rodand the guy wire. The set of hardware pieces for supporting a utility structure with a connecting guy wire is herein termed an “anchor system,” which includes an eyenutand any parts below, such as an anchor rodand a ground anchor, used in or in proximity to the ground.
(Prior Art) illustrates an exploded view of an example of a prior-art anchor system. This prior-art anchor systemcomprises an anchor rodhaving first and second threaded end portionsandand a rod body therebetween, an eyenut, a ground anchor, and a nut. The eyenut, e.g., a triple eyenut in this example, comprising an eye section and a nut section is a coupling element used to couple a guy wire, such as the one shown generally in, to the anchor rod. A guy wrap is formed at the end portion of the guy wire to wrap around the eye section for connecting thereto. A threaded inner surface is formed in the nut section of the eyenutfor fastening to the first threaded end portionof the anchor rod. The second threaded end portionis inserted through a holeformed vertically at the center of the ground anchor, and the nutis fastened to the protruded portion of the second threaded end portionbelow the ground anchor. A cap nut is used as the nutin the example illustrated in(Prior Art). A hex nut, square nut, or other type of nut, with or without one or more washers, can also be used for fastening. In conventional anchor systems made of galvanized steel, such as the example in(Prior Art), a nut-and-bolt combination is typically used as the fastening means of hardware pieces.
The conventional supporting hardware for utility structures, as described above, includes guy wires, rods, anchors, nuts, etc., which are typically made of galvanized steel. Galvanized steel is steel that has a coating of zinc to protect it from corrosion. The zinc coating acts as a sacrificial anode, which corrodes before the steel does, thereby providing corrosion-resistance. Galvanized steel can last for decades in mild environments, but it can corrode faster in harsh conditions or when it is in contact with other metals that have different electrical potentials. Stainless steel contains a high amount of chromium, which forms chromium-rich oxides on the steel surface, providing corrosion-resistant characteristics better than galvanized steel. However, even stainless steel can corrode when exposed to acids, saline, grease, moisture, and/or heat for a prolonged period of time. The oxide film on the surface of stainless steel is continuously destroyed, eventually causing oxidation of iron, i.e., rust. Thus, especially the parts below ground surface are prone to corrosion, deterioration, and eventual breakage, which potentially cause tremendously hazardous conditions. In an effort to prevent such hazards from occurring, utility companies must frequently replace the underground parts of conventional supporting hardware.
To circumvent problems associated with corrosion of underground parts in supporting hardware, an anchor system including parts made of fiberglass, carbon fiber, or other non-metallic composite, or non-metal material is devised as described in the following. These non-metallic composite materials, or non-metal materials are practically corrosion-free, and offer a durable, cost-effective alternative to other materials such as steels.
illustrates a top perspective view of an anchor system, according to an embodiment, in an assembled configuration. The anchor systemcomprises: an anchor rodelongated longitudinally and including a first end portion(not visible), a second end portion, and a rod body therebetween; a crimp couplercrimped on the first end portion; an eyenutfastened to the crimp coupler; and a ground anchorsecured around the second end portion. In the present embodiment, the anchor rodand the ground anchormay be made of non-metallic composite material, or non-metal material such as fiberglass, carbon fiber, carbon, aramid, or fiber reinforced polymer (FRP) composite fiber material, etc. As shown generally in, these are the parts buried in the ground in actual use situations. Specifically, the ground anchoris buried at about 9 ft deep, for example, and the anchor rodsecured thereto is buried in the ground, except for the top portion including the first end portionwith the crimp couplercrimped thereon. The crimp couplerand the eyenutmay be made of metal, or metal alloys including but not limited to galvanized steel or stainless steel.
illustrate a top view and a bottom view of the ground anchor, respectively.illustrates a cross-sectional view of the ground anchor, taken along A-A shown in. In this figure, another cross-sectional view of the ground anchor, taken along A′-A′ shown in, is outlined in broken lines. The ground anchoris generally planar in shape having a top surfaceand a bottom surface. The example of the ground anchorillustrated inhas a shape of a generally round plate, having radially formed ridgeson the top surface, the ridgesextending from the center to the edge. These or other patterns, including ridges and basins in various shapes, may be formed on the top surfaceto increase the top surface area, so as to increase the anchoring resistance by increasing the amount of underground soil in contact with the top surfaceof the ground anchorin use. The shape of the ground anchorin this example is generally round; however, other planar shapes such as square, rectangular, cross-plate, etc. can also be chosen according to use conditions, strength requirements, transport considerations, etc.
The ground anchoris generally planar in shape and has an inner surface disposed around the center axis of the ground anchorto define an inner space, the inner surface extending between a top openingon the top surfaceand a bottom openingon the bottom surface, wherein the bottom openingis larger than the top opening. In the example illustrated in, the inner surface is cylindrically disposed around the center axis of the ground anchor, and extends between the top openingand the bottom openingthat are disposed circularly around the center axis, wherein the diameter of the bottom openingis larger than the diameter of the top opening.
illustrates an alternate design of the ground anchor shown in, wherein an inner spaceis alternately designed such that the diameter of the inner space is the same or similar, taking into account room for manufacturing error allowances, at the top openingand the bottom openingand points there between. This alternately designed ground anchormay receive the anchor rod as presented inwherein the second end portionis alternately designed with constant diameter from one end to the other.
illustrates a side view of the anchor rod, the crimp couplercrimped on the first end portion(not visible) of the anchor rod, and the eyenutdetached from the crimp coupler. The anchor rodis elongated longitudinally and includes the first end portion, the second end portion, and the rod body therebetween. The second end portionis formed to have a shape of a wedge tapered longitudinally toward the rod body. In this example, the wedge is a generally tapered solid cylinder having top and bottom wedge surfaces that are circular and disposed laterally to the anchor rod, wherein the diameter of the bottom wedge surface is larger than the diameter of the top wedge surface. The dimensions and the shape of the wedge are configured to conform to the inner spacedefined by the inner surface disposed around the center axis of the ground anchor, so that the wedge can be placed to fit in the inner spacedefined by the inner surface. Instead of a tapered cylindrical shape as illustrated in, the inner spacedefined by the inner surface of the ground anchorand the wedge may be formed to have a generally pyramid shape or other polyhedron shape.
As shown in, a guy wire is generally used for holding a utility structure, wherein one end portion of the guy wire is attached to the top portion of the utility structure. As mentioned earlier, an eyenut generally comprises an eye section and a nut section. According to the example illustrated in, a guy wrap can be formed at the other end portion of the guy wire to wrap around the eye section of the eyenutfor connecting thereto. A threaded inner surface is formed in the nut section of the eyenut. The crimp couplerin the anchor systemincludes a threaded protrusionlongitudinally formed at one end for fastening to the nut section of the eyenut.
illustrates a cross-sectional view, taken along B-B shown in, of the top portion including the first end portionof the anchor rodand the crimp couplercrimped thereon. The crimp coupleris formed to have a shape of a generally hollow cylinder for crimping on the first end portion, and includes the threaded protrusionlongitudinally formed at one end for fastening to the nut section of the eyenut. Therefore, according to the embodiment, two coupling elements, i.e., the eyenutand the crimp coupler, are used to couple a guy wire to the anchor rodfor supporting a utility structure. Namely, the eyenutis used to couple the guy wire to the crimp coupler; and the crimp coupleris used to couple the eyenutconnected with the guy wire to the anchor rod. Thus, a guy wire that is typically made of galvanized steel and connected to a utility structure can be coupled to the anchor rodmade of non-metallic composite material, or non-metal material, e.g., fiberglass, carbon fiber, carbon, aramid, or FRP composite fiber material, etc., via two coupling elements fastened to each other by a nut-and-bolt combination, which are made of metal, or metal alloys, e.g., galvanized steel, stainless steel, etc.
Crimping is a method of joining two or more pieces of metal, metal alloys, or other ductile material by deforming one or more of them to hold each other. A crimping tool is used to press two or more pieces to create a crimp joint. Crimping is generally recommended for applications that require high reliability in harsh environments. High ultimate tensile strength of the crimp joint and crack-free deformation of the materials are required for high quality crimping. Crimping must not result in impermissible elongation or deformation of crimp joints. The standard requirements for crimp joints are defined in DIN EN 60352-2 1.
In the example illustrated in, the crimp coupler, which may be made of galvanized steel or stainless steel, is crimped on the first end portionof the anchor rod, which may be made of non-metallic composite material, or non-metal material, such as fiberglass or carbon fiber, carbon, aramid, or FRP composite fiber material. The non-metallic composite material, or non-metal material, and the steel, metal, or metal alloy material, are pressed and deformed by crimping due to ductility; however, the deformation of the non-metallic composite material is microscopic, not visible, in this case in. The ultimate tensile strength at the crimp joint is determined by performing a tensile test, and it must meet the required tensile strength in actual use conditions for supporting a utility structure with a connecting guy wire.
illustrates an exploded view of the anchor system. Referring back to, the ground anchorhas an inner surface disposed around the center axis of the ground anchorto define the inner space, the inner surface extending between the top openingon the top surfaceand the bottom openingon the bottom surface, wherein the bottom openingis larger than the top opening. To assemble the anchor system, the first end portion(not visible) and the crimp couplercrimped thereon are inserted from the bottom openingof the ground anchorthrough the inner space. The first end portion, the crimp couplercrimped thereon, and the rod body of the anchor rodpass through the inner spaceuntil the second end portionis placed to fit in the inner spaceof the ground anchor. Referring back to, the second end portionof the anchor rodis formed to have a shape of a wedge tapered longitudinally toward the rod body. The dimensions and the shape of the wedge are configured to conform to the inner spacedefined by the inner surface disposed around the center axis of the ground anchor. Accordingly, the second end portion, which has the shape of the wedge, can be secured in the inner spacewhile the anchor rodis positioned longitudinally along the center axis of the ground anchor. The nut section of the eyenutis then fastened to the threaded protrusionlongitudinally formed at one end of the crimp couplerthat is crimped on the first end portionof the anchor rod, to complete the assembly.
illustrates a bottom perspective view of the anchor systemin an assembled configuration. In this example, the wedge is a generally tapered solid cylinder having the top and bottom wedge surfaces that are circular and disposed laterally to the anchor rod, wherein the diameter of the bottom wedge surface is larger than the diameter of the top wedge surface, corresponding to the bottom openingand the top opening(not visible) of the ground anchor. Since the dimensions and the shape of the wedge are configured to conform to the inner spacedefined by the inner surface of the ground anchor, the second end portionof the anchor rodis secured in the inner spacedue to the wedge stoppage firmly resisting the tension force longitudinally transmitted through the anchor rodwhile the anchor systemis in use for supporting a utility structure with a connecting guy wire.
illustrates a cross-sectional view, taken along C-C shown in, of the bottom portion of the anchor rodincluding the second end portionof the anchor rod. Both the anchor rodand second end portionbeing formed of a non-metal, non-corrosive material. Non-limiting examples of non-metal, non-corrosive materials include glass, aramid, ceramic, fiberglass, carbon fiber, carbon, and fiber reinforced polymer (FRP) composite. FRP composite fiber rods comprise high-strength fibers, examples of which may include glass, carbon fiber, carbon, and aramid embedded in a polymer matrix. These reinforcing fibers may be in the form of a roving or tow, being a single continuous strand of fibers, in mats, and in unidirectional or multiaxial fibers. As described above the crimp coupleris crimped to the non-metal anchor rodvia compression forces bonding the two pieces together. Crimping is a method of joining two or more pieces of metal, metal alloys, or other ductile material by deforming one or more of them to hold each other. A crimping tool is used to press two or more pieces to create a crimp joint. Crimping is generally recommended for applications that require high reliability in harsh environments. High ultimate tensile strength of the crimp joint and crack-free deformation of the materials are required for high quality crimping. Crimping must not result in impermissible elongation or deformation of crimp joints. The standard requirements for crimp joints are defined in DIN EN 60352-2 1.
illustrates a cross-sectional view, taken along C-C shown in, of the bottom portion of the anchor rodfurther including a crimp couplercrimped, or fit via crimping as described herein, onto the anchor rod. Inthe crimp coupler, which may be a metal or metal alloy, e.g. galvanized or stainless steel, does not cover the terminal endof the anchor rodin this example.
illustrates a cross-sectional view, taken along C-C shown in, of the bottom portion of the anchor rodincluding a crimp couplerand an end cap couplercrimped, via crimping, over the anchor rodincluding over a terminal endof the anchor rod. The crimp couplerand end cap couplermay be formed of metal or metal alloys as described herein. The crimp couplerand end cap couplermay be formed from two different pieces of metal or a single piece of metal or metal alloy material. The shape of the end cap coupleris depicted in this non-limiting example as roughly circular or disk-shaped. The end cap couplerhas a diameter larger than the crimp couplerand/or anchor rodbut need not have formal shape such as a circle, oval, cone, as non-limiting examples, and make take amorphous shape so long as a diameter through at least a portion of the end cap coupleris greater than the diameter of the crimp couplerand/or anchor rod. The end cap couplerserves to further bond the anchor rodto a second end portionas is illustrated indescribed below. To fix the anchor rodinside the second end portionhaving an end cap couplerof greater dimension, or diameter, than the anchor rodimproves stability of the entire anchor rod systemonce assembled.
illustrates a cross-sectional view, taken along C-C shown in, of the bottom portion of the anchor rodwith a crimp couplercrimped, via crimping, over the anchor rodand a second end portionfit thereover. The second end portionis fit completely over the crimp couplerencasing the metal crimp couplerand the terminal endof the anchor rodthereby completely encasing the metal crimp couplerin the non-metal second end portion. The shape of the second end portionis illustrated as roughly cone-shaped as an example. Other shapes may be used, the important factor being that at least a portion of the diameter of the second end portionshould have a larger diameter than other portions of the second end portion.
illustrates a cross-sectional view, taken along C-C shown in, of the bottom portion of the anchor rodwith a crimp couplerand end cap couplercrimped, via crimping, over the anchor rod. This illustrates that the end cap couplermay be arranged along the anchor rod in various positions along the crimp coupler whether at a first endA or a second endB or other points there between. The additional diameter the end cap couplerlends to the crimp couplerserves to anchor the anchor rodwithin a second end portionthat encases the crimp couplerand/or end cap coupler.
illustrates a perspective view of the device shown inwith crimp couplerand end cap couplercrimped, via crimping, over the anchor rod.illustrates a bottom view of the partial device of. As noted above, the end cap coupleris shaped with larger diameter than the crimp couplerand anchor rod.
illustrates a cross-sectional view, taken along C-C shown in, of the bottom end portion including a crimp coupler, end cap coupler, and second end portionfit thereover. The end cap couplercompletely covers or encases the anchor rodand the second end portioncompletely encases the crimp coupler, thereby encasing all metal or metal alloy parts in non-metal parts thereby preventing rusting or other damage when the anchor rod systemis installed in the ground.
In the present embodiment, the anchor rod, second end portion, and the ground anchormay be made of non-metallic composite material, e.g., fiberglass, carbon fiber, carbon, aramid, FRP composite fiber material, etc., being non-metal, non-corrosive material. Non-limiting examples of non-metal, non-corrosive materials include glass, aramid, ceramic, fiberglass, carbon fiber, fiber reinforced polymer (FRP) composite. FRP composite fiber rods comprise high-strength fibers, examples of which may include glass, carbon fiber, and aramid embedded in a polymer matrix. These reinforcing fibers may be in the form of a roving or tow, being a single continuous strand of fibers, in mats, and in unidirectional or multiaxial fibers. Fitting the non-metal second end portioncompletely over the metal crimp couplercrimped over the anchor rodprotects the metal crimp couplerfrom corrosion like rust while providing additional strength and stability to the anchor rodand the entire anchor systemonce assembled.
As shown generally in, these are the parts buried in the ground in actual use situations. Specifically, the ground anchoris buried at about 9 ft deep, for example, and the anchor rodfastened thereto is buried in the ground, except for the top portion including the first end portionwith the crimp couplercrimped thereon and the eyenutfastened to the crimp coupler. Thus, the present anchor systemprovides corrosion-free supporting hardware based on the underground parts made of fiberglass, carbon, aramid, glass, FRP composite fiber material, carbon fiber, or other non-metallic composite, or non-metal, material.
Brittleness, or ductility in some cases, of non-metallic composite material, or non-metal materials, often poses problems in heavy-industry applications. For example, in conventional supporting hardware used to support and secure a utility structure with a connecting guy wire, nut-and-bolt combinations are typically used for the fastening mechanism to connect parts made of galvanized steel. However, the threads used for the nut-and-bolt combination, if made of non-metallic composite material, or non-metal material, generally cannot withstand strong tension force such as 36000 lbf often required in the construction of utility structures, and will eventually undergo deformation and/or breakage and lose the fastening functionality. Here, lbf stands for pound-force, and 1 lbf is about 4.45 N. To solve this problem, the present anchor systemis configured to incorporate fastening mechanisms, in one example crimping, different from conventional nut-and-bolt combinations, thereby making it possible to include parts made of non-metallic composite material, or non-metal materials described herein.
Specifically, first, a crimp coupleris used for coupling the eyenutto the anchor rod, the crimp couplerbeing crimped on the first end portionof the anchor rodthat may be made of non-metallic composite material, or non-metal materials such as fiberglass, carbon fiber, carbon, glass, aramid, and FRP composite fiber material, etc. The crimp couplermay be made of metal, or metal alloy, examples of which are galvanized steel or stainless steel, and includes the threaded protrusionto fasten to the nut section of the eyenutthat may also be made of galvanized steel or stainless steel. Second, the second end portionof the anchor rodis formed to have a shape of a wedge tapered longitudinally toward the rod body, and the dimensions and the shape of the wedge are configured to conform to the inner spacedefined by the inner surface disposed around the center axis of the ground anchor. Thus, the second end portionof the anchor rodis secured in the inner spaceof the ground anchordue to the wedge stoppage firmly resisting the tension force longitudinally transmitted through the anchor rod. Based on the new configurations devised herein for the fastening mechanisms at two end portions of the anchor rod, the present anchor system, even including parts made of non-metallic composite material, or non-metal material is able to sustain strong tension force, such as 36000 lbf, while in use for supporting a utility structure with a connecting guy wire under various environmental conditions.
While this document contains many specifics, these should not be construed as limitations on the scope of an invention or of what may be claimed, but rather as descriptions of features specific to particular embodiments of the invention. Certain features that are described in this document in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable sub combination. Moreover, although features may be described above as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be exercised from the combination, and the claimed combination may be directed to a sub combination or a variation of a sub combination.
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October 9, 2025
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