Deck Fastener System

The present disclosure relates to fastener systems.

Certain building structures, e.g., a deck or other outdoor structure, may include fasteners or fastener systems to secure decking to the framing structure. However, in certain conventional fastener systems, motion, expansion, and contraction of deck boards decreases the current fastener systems' engagement and securement of the deck board. Additionally, assembly and use of the fastener system can be a resource-intensive process and/or can be a highly technical process, which can lead to one or more assembly errors and may result in a defective fastener system.

Traditional decking systems suitable for use with outdoor structures commonly utilize a combination of lumber, composites, or other materials as decking material. While advancements have been made in the materials used for decking, including weather-resistant treatments and composite technologies, the installation process for decking can still present challenges that may lead to structurally unsound, aesthetically displeasing, or both unsound and displeasing decking systems. For instance, traditional decking installation may require precise spacing between boards, accurate cuts, and a substantial number of fasteners to ensure structural integrity and visual appeal.

Accordingly, decking systems for outdoor building structures, such as patios or decks, are described. Some embodiments of a decking system described herein include a primary deck board and a deck clip designed to securely attach to the primary deck board when in an assembled configuration. The system also includes one or more secondary deck boards that are engaged by the deck clip in the assembled configuration. Furthermore, the system incorporates one or more fasteners that attach the deck clip, and thus the deck boards, to the underlying support structure or joist in the assembled configuration.

The deck clip can feature installation retention elements. The installation retention elements are designed to engage with the upper groove of a deck board when in an assembled configuration and cause a deformation and, in some aspects, penetration of the upper groove of the deck board. When the installation retention elements penetrate the upper groove to the deck board, it ensures a secure fit and resistance against activities during installation of other portions of the deck system such as bumping or jarring the clip.

The deck clip may include a fastener that passes through the deck clip and secures it to the support structure. In some embodiments, the fastener secures the deck clip to the deck boards causing one or more retention elements to embed into lower portions of the deck board grooves. For example, when the fastener is secured to the joists or underlying structure, pressure is exerted on the clip pressing the retention elements into the lower portions of the deck board grooves. This pressure causes the deck clip to provide lateral movement resistance for the deck board and increased retention of the deck board. The design ensures the deck clip provides adequate holding strength while being discreet to not detract from the aesthetic appeal of the decking system.

In some aspects, the techniques described herein relate to a fastener system including: a deck clip; an installation retention element positioned on the deck clip to penetrate an upper wall of a primary deck board groove; and a fastener hole positioned on the deck clip for receiving a fastener to secure the deck clip to an underlying joist, wherein a deck board retention element positioned on the deck clip is configured to engage with a lower wall of a deck board after installation of the fastener. In some aspects, the techniques described herein relate to a fastener system, further including a secondary deck board retention element configured to engage with a secondary deck board groove of an adjacent deck board after installation of the fastener. In some aspects, the techniques described herein relate to a fastener system, wherein the deck clip further includes a spacer element. In some aspects, the techniques described herein relate to a fastener system, wherein the spacer element is part of the deck clip. In some aspects, the techniques described herein relate to a fastener system, wherein the installation retention element includes a barb or hook-like feature. In some aspects, the techniques described herein relate to a fastener system, further including a joist engagement element. In some aspects, the techniques described herein relate to a fastener system, wherein the deck clip installation retention element and the deck board retention element are spaced between 1 percent and 10 percent larger than a width of the primary deck board groove.

Some aspects of the techniques described herein relate to a fastener system including: a deck clip configured to be inserted into a primary deck board groove of a primary deck board and a secondary deck board groove of a secondary deck board, the deck clip including: an installation retention element positioned to penetrate and deform an upper wall of the primary deck board groove, a deck board retention element positioned to engage a lower wall of the primary deck board groove, a fastener hole for receiving a fastener to secure the deck clip to an underlying joist, and a spacer element configured to maintain a predetermined distance between the primary deck board and the secondary deck board. In some aspects, the techniques described herein relate to a fastener system, wherein the installation retention element includes a point or an edge feature. In some aspects, the techniques described herein relate to a fastener system, wherein the deck board retention element is configured to cause a deformation within the lower wall of the primary deck board groove upon securement of the fastener. In some aspects, the techniques described herein relate to a fastener system, wherein the deck clip installation retention element and the deck board retention element are spaced between 1 percent and 10 percent larger than a width of the primary deck board groove. In some aspects, the techniques described herein relate to a fastener system, further including a joist securement element positioned on the spacer element. In some aspects, the techniques described herein relate to a fastener system, further including a secondary deck board retention element configured to engage with the secondary deck board groove of the secondary deck board. In some aspects, the techniques described herein relate to a fastener system, wherein the fastener hole is positioned to allow the fastener to sit flush with a surface of the deck clip. In some aspects, the techniques described herein relate to a fastener system, wherein the spacer element defines a gap between the primary deck board and the secondary deck board of between 3 mm and 6 mm.

In some aspects, the techniques described herein relate to a method for assembling a decking system, including: inserting a deck clip into a first deck board groove of a first deck board, wherein the deck clip includes a deck clip installation retention element and a deck board retention element in contact with the first deck board groove of the first deck board; aligning a second deck board such that the deck clip inserts into a second deck board groove; and securing the deck clip to a joist with a fastener through the deck clip, wherein the fastener is configured to exert a downward force upon the deck board retention element to secure the first deck board. In some aspects, the techniques described herein relate to a method, wherein the deck clip installation retention element penetrates an upper wall of the first deck board groove. In some aspects, the techniques described herein relate to a method, wherein the deck clip further includes a spacer configured to ensure consistent spacing between the first deck board and the second deck board. In some aspects, the techniques described herein relate to a method, wherein the deck clip is formed using additive manufacturing. In some aspects, the techniques described herein relate to a method, wherein the deck board retention element is configured to cause a deformation of the first deck board groove upon securing the deck clip to the joist.

In some aspects, the techniques described herein relate to a fastener system including: a continuous deck clip configured to include a plurality of bend portions including a front upper bend portion, a rear upper bend portion, a first rear lower bend portion, a second lower bend portion, and a front lower bend portion; an upper installation retention element and a lower installation retention element, positioned on the deck clip to cause a deformation of an upper wall and a lower wall of a deck board groove; and a fastener hole positioned on the continuous deck clip for receiving a fastener to secure the continuous deck clip to an underlying joist, wherein a lower installation arm bracket is configured to engage with the lower wall of the deck board after installation of the fastener. In some aspects, the techniques described herein relate to a fastener system, further including secondary lower retention elements configured to engage with a secondary deck board groove of an adjacent deck board. In some aspects, the techniques described herein relate to a fastener system, further including a spacer element secured to the continuous deck clip to maintain a predetermined distance between the first deck board and a second deck board. In some aspects, the techniques described herein relate to a fastener system, wherein the spacer element is part of the continuous deck clip. In some aspects, the techniques described herein relate to a fastener system, wherein the upper installation retention element and the lower installation retention element include a barb or hook-like feature. In some aspects, the techniques described herein relate to a fastener system, wherein a width of the deck board groove engagement is adjustable to accommodate grooves of various dimensions. In some aspects, the techniques described herein relate to a fastener system, wherein upper installation retention elements and lower installation retention elements are spaced between 1 percent and 10 percent larger than a width of the deck board groove.

In some aspects, the techniques described herein relate to a fastener system including: a main body configured to transition from a flat configuration to a folded configuration, defining a plurality of bend portions for the transition; a set of retention elements, including upper installation retention elements and lower installation retention elements, wherein the retention elements are positioned to cause a deformation within a groove of a first deck board upon insertion into the groove of the first deck board; and a spacer coupled to the main body, maintaining a predetermined gap between the first and the second deck boards. In some aspects, the techniques described herein relate to a fastener system, wherein the retention elements are configured to engage respective upper and lower walls of the first deck board when the main body is in the folded configuration. In some aspects, the techniques described herein relate to a fastener system, further including a fastener configured to secure the fastener system to a support structure. In some aspects, the techniques described herein relate to a fastener system, wherein the groove has a width of between 3 mm and 5 mm. In some aspects, the techniques described herein relate to a fastener system, wherein the upper installation retention elements and lower installation retention elements are spaced between 1 percent and 10 percent larger than a width of the grooves. In some aspects, the techniques described herein relate to a fastener system, wherein the plurality of bend portions are adjustable to accommodate deck board grooves of varying widths. In some aspects, the techniques described herein relate to a fastener system, wherein the fastener system is made from a material selected from a group consisting of metal, composite, plastic, and combinations thereof. In some aspects, the techniques described herein relate to a fastener system, wherein the retention elements include a barb or hook-like feature.

In some aspects, the techniques described herein relate to a method for assembling a decking system, including: inserting a deck clip into a deck board groove of a first deck board, wherein the deck clip includes an upper installation retention element and a lower installation retention element in contact with the deck board groove of the first deck board; aligning a secondary deck board such that the deck clip inserts into a second deck board groove; and securing the deck clip to a joist with a fastener through the deck clip, wherein the fastener is configured to exert a downward force upon a plurality of lower retention elements to secure the first deck board and a second deck board. In some aspects, the techniques described herein relate to a method, further including folding a flat deck clip at a front bend portion and a rear bend portion to form the deck clip. In some aspects, the techniques described herein relate to a method, further including installing a spacer onto the deck clip to ensure consistent spacing between the first deck board and the second deck board. In some aspects, the techniques described herein relate to a method, wherein the deck clip is formed using additive manufacturing. In some aspects, the techniques described herein relate to a method, wherein the upper installation retention element and the lower installation retention element are configured to cause a deformation of the deck board groove upon insertion into the deck board groove of the first deck board.

Aspects herein relate to deck clip or fastener systems. In certain aspects, the deck fastener systems can be utilized for use with certain building structures, such as a deck or decking system. As discussed above, conventional deck systems and assembly of the deck system can be a resource-intensive process and/or can be a highly technical process, which can lead to one or more assembly errors and may result in a defective deck system.

The fastener systems disclosed herein can mitigate one or more of the challenges previously mentioned. For example, in various embodiments, the fastener system can include one or more deck boards, e.g., a primary deck board, which can include one or more structural features as described herein that facilitate interactions between various components of the fastener system. In one embodiment, one or more of the deck clips may interact with structural features on the deck boards, enhancing structural integrity and/or load distribution, and/or may reduce the load exerted on fasteners or other connections. For instance, in certain aspects, the deck clip can include installation retention elements, where, in a pre-assembly configuration, such elements may engage with grooves of the deck boards, aiding in alignment and/or securing of the deck boards to the deck clip and/or to other components of the fastener system prior to fastening the deck clip to a joist or other framing structure. Additionally, the deck clip can include one or more retention elements that are configured to engage with lower surfaces of deck board grooves when fasteners secure the deck clip to underlying structures.

Accordingly, in one aspect, a fastener system is provided. The fastener system can include a primary deck board and a deck clip coupled to the primary deck board, when in an assembled configuration. The fastener system can also include one or more secondary deck boards, where the one or more secondary deck boards are engaged by at least a portion of the deck clip when in the assembled configuration. The fastener system can also include one or more fasteners coupled to the deck clip, when in an assembled configuration.

In yet another aspect, a fastener system is provided. The fastener system can include a primary deck board and a secondary deck board spaced apart from the primary deck board. The fastener system can also include a deck clip coupled to the primary deck board, when in an assembled configuration, and the same or another deck clip coupled to the secondary deck board, when in an assembled configuration. The fastener system can also include one or more primary deck boards engaged by at least a portion of the deck clip and the secondary deck boards, when in the assembled configuration. The fastener system can also include one or more fasteners coupled to the deck clip, ensuring secure attachment to the underlying support structure, when in an assembled configuration.

Turning to the figures, in particular, a detailed depiction of several configurations of a deck clip system is provided prior to and following its assembly and installation. Each component or element shown in any embodiment depicted in the figures may be interchangeable with elements from other embodiments depicted in other figures. The deck clip presented in each figure is configured to be formed as a one-piece deck clip. The deck clips are shown in an installable state having been formed from a flat sheet or a pre-assembled state. For example, a sheet of metal, plastic, or composite may be cut and/or milled into a shape and contours, and folded into the shape shown in each figure. In an additional embodiment, each deck clip can be formed in its installable state, shown in each figure. This can be done using additive manufacturing or milling from a solid piece of material. Additionally, following shaping of the deck clip, a coating may be applied to protect the deck clip. The deck clip shown in any of the figures herein includes a multiplicity of distinct parts, each engineered to function synergistically upon folding and installation.

Moving now tothrough, the drawings depict one embodiment of the fastener system described above. The fastener system depicted comprises a first deck clipcomprising a plurality of elements. For example, deck clipcomprises a retention arm portionthat extends beyond the deck clip bodyin a downward direction. The retention arm portioncan include a bend or an angled portion that extends below the deck clip body. The retention arm portionfurther includes a retention surfacethat engages with a lower portion of a secondary deck board groove when the first deck clipis fastened to a structural element such as a joist. The first deck clipfurther comprises one or more side retention armsconfigured to extend to the side and downward from the second deck clip bodyhaving one or more bends or angles. These angles cause the side retention armsto extend below the second deck clip body. The side retention armsfurther include a side retention surfacethat extends along the edge of the side retention armsthat engages with a lower portion of a primary deck board groove when the first deck clipis fastened to a structural element such as a joist. The side retention surfacecan be a flat surface, a grooved surface, a pointed surface, or other surface feature.

The first deck clipfurther comprises a spacerpositioned to the side of the deck clip body. The spacerextends below the side retention arms. The spacer is configurable in width to accommodate a desired gap width between deck boards. The width of the spacercan be between ⅛inch and 1 inch. In further embodiments, the spacer can be any desired width. The spacerfurther comprises a joist retention portion. The joist retention portionis configured to be inserted or driven into the underlying joist when a fastener secures the deck clip to the joist. When the joist retention portionis driven into the joist, it prevents or reduces deck board movement. In a further embodiment, the first deck clipincludes a fastener wellthat is positioned in the deck clip body. Said differently, the fastener wellis configured to allow the shaft of a fastener to pass through the deck clip body.

The first deck clipcomprises an installation retention bracketthat extends above the deck clip body. The installation retention bracketcan be curved upwards from the deck clip bodyor bent at an angle upwards from the deck clip body. The installation retention bracketcomprises a set of installation retention pointsconfigured to extend above the installation retention bracket. The installation retention pointsare configured to project and establish a primary engagement interface with a deck board groove upper wall, as depicted by systemof, prior to fastener securement. Upon insertion into the groove, the installation retention pointsactively interfere with insertion through intentional deformation, or penetration, of the deck board groove upper wall. The installation retention pointscause material to be deformed from the deck board groove upper wallcausing the installation retention pointsto be embedded or partially embedded in the deck board groove upper wall. For example, when the first deck clipis inserted into the deck board groove, the installation retention pointsexert a force into the surface of the wall, causing the installation retention points to partially embed within the walls of the deck board groove. The partial embedment or penetration of the retention elements can include piercing or deformation of the surface of the deck board groove depending on the properties of the deck board at the location of engagement with the retention elements. This intentional deformation or embedding facilitates the first deck clipanchoring within the groove of deck board, thereby preventing premature dislodgement before the installation of fasteners. Unlike traditional structures lacking this mechanism, the installation retention pointsprevent the first deck clipfrom sliding out of the deck board groove when subjected to incidental external forces. As such, this mechanism provides a planned resistance to accidental removal during installation. Similarly, the intentional deformation mechanism facilitated by installation retention bracketallows the first deck clipto resist inadvertent removal after initial positioning, while not preventing intentional removal.

With specific focus on, a perspective depiction of the first deck clipis provided. It can be appreciated that the dimensions of each element are subject to the needs of the deck installation and are configurable. For example, the length of the deck clip bodyfrom the front edge to the retention arm portionis configurable to accommodate different deck board groove dimensions and deck board sizes. Additionally, the distance from the deck clip bodyto the installation retention pointsis configurable such that the installation retention pointspenetrate the deck board groove upper wallof the primary deck board groove.

The depiction inshows a side view of the first deck clip. From the side view, it can be appreciated that the installation retention bracketand the installation retention pointsextend above the deck clip bodyby a distance. That distance can be configured so the installation retention pointscause a desired amount of deformation of deck board groove upper wallor remove a desired amount of material from the deck board groove upper wall. It can also be appreciated that the spacerextends below the deck clip bodyand that the joist retention portionextends a configurable distance below the deck clip body. This distance is configurable so the joist retention portionembeds into a joist when the fastener is secured to the joist through the first deck clip.

anddepict a front and rear view of the first deck clip. From the front view init can be appreciated that the side retention surfacecontacts the deck board groove lower wallwhen the first deck clipis installed or fastened to a joist. Further, as can be seen in, the retention surfaceextends along the entire retention arm portion. When the first deck clipis secured to a joist, the entire retention surfaceengages with a secondary deck board groove lower wall.

With general reference tothrough, different views of an additional embodiment of a deck clip system are depicted.shows a perspective view of a deck clip.shows a side view of the deck clip.shows an end-on view of the deck clip. As can be appreciated and seen in these depictions, the components at each end of each of the deck clips described herein can be interchangeable. The components of the first deck clipcan be combined with the components of the deck clip. For example, the installation retention pointsand installation retention bracketcan be combined on a single deck clip with an installation bracketand installation retention edgeson the opposite end from the installation retention bracket. This can be done to meet the needs and desires of the deck clip, and the particular installation application.

The second deck clipcomprises a second deck clip bodyand a second fastener wellpositioned on the second deck clip body. The second fastener wellprovides a space to allow the shaft of a fastener to pass through and fasten the second deck clipto a structural member, such as a joist or other framing element. The second deck clipfurther comprises one or more installation retention edges. Similar to the installation retention pointsdescribed with respect to first deck clip, the installation retention edgesare positioned with respect to the deck clip bodysuch that the initial positioning of the installation retention edgescause deformation of the deck board groove upper wall when installed into the deck board groove. The installation retention edgesare positioned at the edge of the second installation bracketthat extend from the deck clip bodyin an upward direction.

Similar to the installation retention points, the installation retention edgesare configured to project and establish a primary engagement interface with a deck board groove upper wall, as depicted by systemof, prior to fastener securement. Upon insertion into the groove, the installation retention edgesactively interfere with insertion through a deliberately designed deformation mechanism of the deck board groove upper wall. The installation retention edgescause material to be removed from the deck board groove upper wall, causing the installation retention edgesto be embedded or partially embedded in the deck board groove upper wall. The removal of material by the installation retention edgesis more significant than the installation retention points. The installation retention edgesact similar to a chisel upon insertion, carving out a groove and embedding in its final position, thus preventing unintentional removal. The installation retention edgesare also configured to engage with the secondary deck board groove upper wallupon installation.

In a further embodiment, the second deck clipcomprises a second retention arm portionthat can include a bend or an angled portion that extends below the second deck clip body. The second retention arm portionfurther includes a second retention surfacethat engages with a lower portion of a secondary deck board groove when the second deck clipis fastened to a structural element such as a joist. The second deck clipfurther comprises one or more second side retention armsconfigured to extend to the side and downward from the deck clip bodyhaving one or more bends or angles. These angles cause the second side retention armsto extend below the deck clip body. The second side retention armsfurther include one or more side retention surfacesthat extend along the edge of the second side retention arms. These surfaces engage with a lower portion of a primary deck board groove and a lower portion of the secondary deck board groove when the second deck clipis fastened to a structural element such as a joist. The second deck clipfurther comprises a spacerand spacer connection point. The spacer connection pointcan be either a continuous part of the second deck clipor can be a bracket that joins the spacerto the second deck clip body.

With general reference tothrough, different views of an additional embodiment of a deck clipare depicted. The third deck clipprovides different and additional components of a deck clip system that serve similar functions as the components of the first deck clipand the second deck clip. As mentioned above, one or more of the depicted components may be combined with components of each of the other deck clips described herein.shows a perspective view of third deck clip.shows a side view of the third deck clip.shows an end-on view of the third deck clip. The third deck clipcomprises a third deck clip bodyand a third fastener wellpositioned on the third deck clip body. The third deck clipfurther comprises one or more third installation retention edgeson each side of the third deck clip. In the depiction in, the third deck clipcomprises two of the third installation retention edgeson each side of the third deck clip. It is also contemplated that the third deck clipcan comprise three or more third installation retention edges. Similar to the installation retention pointsdescribed with respect to first deck clip, the third installation retention edgesare positioned with respect to the third deck clip bodyso that the third installation retention edgescauses a deformation of the deck board groove upper wall when installed into the deck board groove. The third installation retention edgesare positioned at the edge of a third installation bracketthat extends beyond the third deck clip bodyin an upward direction.

Similar to the installation retention points, the third installation retention edgesare configured to project and establish a primary engagement interface with a deck board groove upper wall, as depicted by systemof, prior to fastener securement. Upon insertion into the groove, the third installation retention edgesactively interfere with insertion through a deliberately designed deformation mechanism of the deck board groove upper wall. The third installation retention edgescause material to be deformed, or penetrated, from the deck board groove upper wall. The third installation retention edgesembed or partially embed into the deck board groove upper wall. The third installation retention edgesare also configured to engage with the secondary deck board groove upper wallupon installation.

In a further embodiment, the third deck clipcomprises a third retention arm portion. The third retention arm portioncan include a bend or an angled portion that extends below the third deck clip body. The third retention arm portionfurther includes a third retention surfacethat engages with a lower portion of a secondary deck board groove when the third deck clipis fastened to a structural element such as a joist. The third deck clipfurther comprises one or more third side retention armsconfigured to extend to the side and downward from the third deck clip bodyhaving one or more bends or angles. These angles cause the third side retention armsto extend below the third deck clip body. The third side retention armsfurther include one or more third side retention surfacesthat extend along the edge of the third side retention arms. These surfaces function similarly to the side retention surfacesdescribed with respect to.

The third deck clipfurther comprises a third spacerpositioned to the side of the third deck clip body. The third spacerextends below the third side retention armsand is configurable in width to accommodate a desired gap width between deck boards. The third spacerfurther comprises a third joist retention portion. The third joist retention portionis configured to be inserted or driven into the underlying joist when a fastener secures the deck clip to the joist. When the joist retention portion is driven into the joist, it prevents or causes a reduction in deck board movement.

With general reference tothrough, different views of an additional embodiment of a deck clip system are depicted.shows a perspective view of fourth deck clip.shows a side view of the fourth deck clip.shows an end-on view of the fourth deck clip. The fourth deck clipcomprises a fourth deck clip bodyand a fourth fastener wellpositioned on the fourth deck clip body. The fourth deck clipfurther comprises one or more fourth installation retention edgeson the fourth deck clip. Similar to the installation retention pointsdescribed with respect to first deck clipof, the fourth installation retention edgesare positioned with respect to the fourth deck clip bodyso that the fourth installation retention edgescause a deformation of the deck board groove upper wall when installed into the deck board groove. The fourth installation retention edgesare positioned at the edge of a fourth installation bracketthat extends beyond the fourth deck clip bodyin an upward direction. Further, the fourth installation retention edgesextend above the edge of the deck clip sides, as can be seen in.

Similar to the installation retention pointsof, the fourth installation retention edgesare configured to project and establish a primary engagement interface with a deck board. In particular, installation retention edgesengage the groove upper wall, as depicted by systemof, prior to fastener securement. Upon insertion into the groove, the fourth installation retention edgesactively interfere with insertion through a deliberately designed deformation mechanism of the deck board groove upper wall. The fourth installation retention edgescause material to be deformed, or penetrated, from the deck board groove upper wallcausing the fourth installation retention edgesto penetrate the deck board groove upper wall. The fourth installation retention edgesare also configured to engage with the secondary deck board groove upper wallupon installation.

In a further embodiment, the fourth deck clipcomprises a fourth retention arm portionthat can include a bend or an angled portion that extends below the fourth deck clip body. The fourth retention arm portionfurther includes a fourth retention surfacethat engages with a lower portion of a secondary deck board groove when the fourth deck clipis fastened to a structural element such as a joist. The fourth deck clipfurther comprises one or more deck clip sidesconfigured to extend to the side from the fourth deck clip bodyhaving one or more bends or angles. These angles cause the deck clip sidesto extend above the fourth deck clip body. The deck clip sidesare joined to the fourth deck clip bodyby side retention portionsthat can be curved, flat, square, or pointed. The side retention portionsextend along the edge of the fourth deck clip bodyand join to the deck clip sides. The deck clip sidesmay be continuous from one of the fourth retention arm portionsto the other of the fourth retention arm portions. The side retention portionscan also be intermittent from one of the fourth retention arm portionsto the other of the fourth retention arm portions. The fourth deck clipfurther comprises a fourth spacerpositioned to the side of the fourth deck clip body. The fourth spacerextends above the deck clip sidesand is configurable in width to accommodate a desired gap width between deck boards.

Continuing now with,,, and, the drawings depict an additional embodiment of the deck fastening system.shows a perspective view of fifth deck clip,shows a side view of the fifth deck clip,shows an end-on view of the fifth deck clip, andshows an alternative end-on view of the fifth deck clip. The fifth deck clipcomprises a fifth deck clip bodyand a fifth fastener wellpositioned on the fifth deck clip body. The fifth deck clipfurther comprises one or more fifth installation retention pointson the fifth deck clip. Similar to the installation retention pointsdescribed with respect to first deck clip, the fifth installation retention pointsare positioned with respect to the fifth deck clip bodyso that the fifth installation retention pointscause a deformation of the deck board groove upper wall when installed into the deck board groove. The fifth installation retention pointsare positioned at the edge of a fifth installation bracketthat extends beyond the fifth deck clip bodyin an upward direction and is angled towards the middle of the fifth deck clip body. In some embodiments, the angled portionincludes a progressively larger angle that bias installation retention pointsabove the installation bracket. This configuration of the fifth installation retention points acts as a hook or barb-like mechanism that intentionally forces the fifth installation retention pointsfurther into the deck board groove upper wall. Further, the fifth installation retention pointsare connected to and extend above the edge of the deck clip sides, as can be seen in. Additionally, deck clip sidecurves at rounded portionto join with the bottom surface of deck clip.

Similar to the installation retention points, the fifth installation retention pointsare configured to project and establish a primary engagement interface with a deck board groove upper wall, as depicted by systemof, prior to fastener securement. Upon insertion into the groove, the fifth installation retention pointsactively interfere with insertion through an intentional deformation mechanism of the deck board groove upper wall. The fifth installation retention pointscause material to be deformed, or penetrated, from the deck board groove upper wall, causing the fifth installation retention pointsto penetrate the deck board groove upper wall. Said differently, the angular positioning of the fifth installation retention points facilitates active engagement through a planned interference mechanism, similar to a barb. The planned interference mechanism embeds the retention elements into the deck board groove upper wall. This not only increases deck clip stability prior to driving the fastener into a joist but also resists unintentional movement of the deck clip without inhibiting intentional movement of the deck clip.

The fifth deck clipfurther comprises one or more deck clip sidesconfigured to extend to the side from the fifth deck clip bodyhaving one or more bends or angles. These angles cause the deck clip sidesto extend above the fifth deck clip body. The deck clip sidesare joined to the fifth deck clip bodyby side retention portionsthat can be curved, flat, square, or pointed. In this embodiment shown in, the side retention portionsare flat. In other embodiments shown in, the side retention portionsare rounded. The side retention portionsextend along the edge of the fifth deck clip bodyand join to the deck clip sides. The side retention portionsmay be continuous from one end of the fifth deck clipto another. The deck clip sidescan also be intermittent from one end of the fifth deck clipto the other end. The fifth deck clipfurther comprises a fifth spacerpositioned to the side of the fifth deck clip body. The fifth spacerextends above the deck clip sidesand is configurable in width to accommodate a desired gap width between deck boards.

Continuing now with,, and, the drawings depict a further embodiment of the deck fastening system.shows a perspective view of sixth deck clip,shows a side view of the sixth deck clip, andandeach show an end-on view of the sixth deck clip. The sixth deck clipcomprises a sixth deck clip bodyand a sixth fastener wellpositioned on the sixth deck clip body. The sixth deck clipfurther comprises one or more installation retention chisel edgeson the sixth deck clip. The installation retention chisel edgesfunction similar to the installation retention pointsdescribed with respect to first deck clip, however the installation retention chisel edgeshave a chisel edge and are positioned with respect to the sixth deck clip bodyso that the installation retention chisel edgescause a deformation or a portion of the deck board groove upper wall to be removed when installed into the deck board groove. When the material is removed, this causes a friction fit for the sixth deck clipinto the deck board groove. The installation retention chisel edgesare positioned at the edge of a deck clip side edgethat extends beyond the sixth deck clip bodyin an upward direction. The deck clip side edgeis either parallel to the deck board groove upper wallor slightly angled so the installation retention chisel edgesare higher than the rest of the deck clip side edge.

Similar to the installation retention points, the installation retention chisel edgesare configured to project and establish a primary engagement interface with a deck board groove upper wall, as depicted by systemof, prior to fastener securement. Opposite chisel edgesare partially rounded edges. Additionally, deck clipcurves at rounded portion of the deck clip sidesto join with the bottom surfaceof deck clip.

Upon insertion into the groove, the installation retention chisel edgesactively interferes with insertion through a deliberately designed deformation mechanism of the deck board groove upper wall. The installation retention chisel edgescause material to be deformed, or penetrated, from the deck board groove upper wall, causing the installation retention chisel edgesto chisel material from the deck board groove upper wall.

The sixth deck clipfurther comprises one or more deck clip sidesconfigured to extend to the side from the sixth deck clip bodyhaving one or more bends or angles. These angles cause the deck clip sidesto extend above the sixth deck clip body. The deck clip sidesare joined to the sixth deck clip bodyby side curves. In this embodiment shown in, the sixth deck clip bodyis flat and acts as a retention portion that engages with the deck board groove lower wall. Further, the sixth deck clipis configured to have a structural memberthat extends up from the sixth deck clip bodyand acts to provide rigidity to the sixth deck clip. The sixth deck clipfurther comprises a sixth spacerpositioned to the side of the sixth deck clip body. The sixth spacerextends above the deck clip sidesand is configurable in width to accommodate a desired gap width between deck boards.

As can be seen in, a depiction of a zoomed-in portion of systemof the first deck clipengaging with the deck board groove upper wallis shown. The installation retention pointsare shown as an exemplary retention element, which is to be exemplary of each retention element discussed herein. The installation retention points, upon insertion into a deck board groove, embeds within the deck board groove upper wall. The installation retention pointscause a deformation in the deck board groove upper wall. The deformation may be an indentation or penetration of the surface of the deck board groove. The deformation is exemplary of deformations caused in the deck board groove walls by each installation retention element described herein.

In the series of illustrations fromthrough, the assembly and engagement dynamics of the deck clip within the deck board groove are detailed. The first deck clipinterfaces with the primary deck board groovein a manner that is both secure and structurally considerate of the primary deck boardmaterial.

In one aspect, the deck clip is inserted into the primary deck board groove, which is a cut or groove within the primary deck board. The primary deck board groovehas a width defined by a distance from the deck board groove upper walland the deck board groove lower wall. The primary deck board groovecan have a width allowance ranging between 3 mm and 6 mm, and serves as a snug berth for the first deck clip. Spaceris integrated into deck clip body. The spacer's role is twofold. First, a spacer (e.g., spacer) aids in maintaining the clip in proper alignment within the groove. Second, the spacer ensures that a consistent gap between adjacent deck boards is preserved along the length of the clip, thereby preventing any lateral movement that could compromise the stability of the deck board placement. The spacercan define a gap or a distance between two deck boards following installation.

The fastener, which may be a screw or nail designed for exterior use, traverses through the deck clip through fastener well, engaging firmly with the underlying structural joist (not pictured). This connection not only secures the deck clip in place but also pulls the primary deck boarddown, ensuring close contact with the joist and establishing a seamless and flat deck surface. The fastenerdimensions are selected based on the depth of the deck board and the clip, typically extending several millimeters beyond the bottom of the deck board groove to achieve a secure attachment.

The installation retention points,, andof, respectively, engage with the deck board groove upper wall. The installation retention elements are configured to deform or penetrate the groove walls or otherwise provide a frictional force that resists accidental dislodgement or withdrawal of the clip prior to installation of a second deck board. The distance between the installation retention pointsand the side retention surfaceare calibrated to match the groove's specifications, ensuring a fit that is tight without being overly constrictive. For example, if the primary deck board groovehas a particular dimension or width, the spacing between the installation retention pointsand the side retention surfacemay be between 1 percent and 10 percent greater than the width of the primary deck board groove. In an additional embodiment, the spacing between the installation retention pointsand the side retention surfacemay be between 5 percent and 15 percent greater than the width of the deck board groove.

provides a detailed illustration of the deck clip systemin relation to a secondary deck board, highlighting the interactive engagement between the deck clip's resistive elements and the deck board grooves. Following the insertion of the deck clipinto the primary deck board grooveof the primary deck board, a secondary deck board, introduced into the decking system, is equipped with a secondary deck board groove. The secondary deck board groovehas a secondary deck board groove upper walland a secondary deck board groove lower wall. The secondary deck board grooveis designed with precise dimensions to receive the deck clip's resistive elements, ensuring a secure and steadfast connection between the deck boards and the deck clip.

As the deck clipis installed using the fastener, the lower retention elements engage with the secondary deck board groove lower wall. They exert a downward force, which is calibrated to provide sufficient resistance to prevent inadvertent dislodgement of the clip. This resistive force is pivotal for the stability of the decking system, as it maintains the position of the deck clip and, by extension, the alignment and uniformity of the decking boards.

In an additional embodiment, a method of installation of a decking system including the deck clip, the primary deck board, the secondary deck board, and a fastenerare described herein. The installation begins with the placement of the deck clip into the primary deck board grooveof the primary deck board. The clip is aligned so that the installation retention elements (points or edges) are positioned against, or partially in, the upper wall of the secondary deck board groove. Once the deck clip is in place within the primary deck board groove, the secondary deck boardis introduced. The board is positioned so that the secondary deck board groovealigns with the deck clip's retention elements. The secondary deck boardis then slid into position, allowing the clip to partially enter the secondary deck board groove.

With the deck clip engaging both deck board groovesand, a fasteneris driven through the fastener hole of the deck clip. The fastener, typically a deck screw or nail, is then secured into the underlying joist. The action of fastening not only anchors the clip to the joist but also pulls the deck boards toward the joist, ensuring a tight and secure fit. As the fastener is tightened, the resistive forces exerted by the lower retention elements and surfaces as described with respect to each of the deck clips engage with the lower walls of the deck board grooves. The retention elements push downward against the deck board groove lower walland the secondary deck board groove lower wall. This tension creates a firm resistance to vertical and lateral movements of the deck boards.