Patentable/Patents/US-20250347410-A1
US-20250347410-A1

Method for Operating an Automated Two-Burner Biomass Cookstove

PublishedNovember 13, 2025
Assigneenot available in USPTO data we have
Inventorsnot available in USPTO data we have
Technical Abstract

A two-blower automated biomass cookstove with sensors that dynamically adjusts air independent air flows and optimizes for the fresh fuel phase, but also manages air through a transitional phase, and then a char phase. The cookstove comprises a housing; a combustion assembly mounted within the housing, dual air flow passageways disposed at least partially within the housing for communicating air flow from outside the housing to a combustion cup, and a control system for automatically and dynamically adjusting relative air flow between the primary and secondary air flow passageways to optimize performance.

Patent Claims

Legal claims defining the scope of protection, as filed with the USPTO.

1

. A method for operating an automated two-blower cooking stove, the automated two-blower cooking stove having a combustion chamber, the housing having a primary air flow passage, a secondary air flow passage, a primary blower and a secondary blower, the combustion chamber having primary air holes, secondary air holes, a combustion cup base, and a flame well, the secondary air holes disposed above the primary air holes, the primary blower in communication with the primary air holes, the secondary blower in communication with the secondary air holes, the combustion cup base adjacent the primary air holes, the flame well adjacent the secondary air holes, the method comprising:

2

. The method for operating an automated two-blower cooking stove ofwherein adjusting the speed of the secondary blower comprises:

3

. The method for operating an automated two-blower cooking stove offurther comprising:

4

. The method for operating an automated two-blower cooking stove offurther comprising:

5

. The method for operating an automated two-blower cooking stove offurther comprising:

6

. The method for operating an automated two-blower cooking stove ofwherein if said current speeds are lower than the speeds indicated by said target flame level:

7

. The method for operating an automated two-blower cooking stove ofwherein if said current speeds are higher than the speeds indicated by said target flame level:

8

. The method for operating an automated two-blower cooking stove offurther comprising:

9

. The method for operating an automated two-blower cooking stove offurther comprising:

10

. A method for operating an automated two-blower cooking stove, the automated two-blower cooking stove having a combustion chamber, the housing having a primary air flow passage, a secondary air flow passage, a primary blower and a secondary blower, the combustion chamber having primary air holes, secondary air holes, a combustion cup base, and a flame well, the secondary air holes disposed above the primary air holes, the primary blower in communication with the primary air holes, the secondary blower in communication with the secondary air holes, the combustion cup base adjacent the primary air holes, the flame well adjacent the secondary air holes, the method comprising:

11

. A method for operating an automated two-blower cooking stove, the automated two-blower cooking stove having a combustion chamber, the housing having a primary air flow passage, a secondary air flow passage, a primary blower and a secondary blower, the combustion chamber having primary air holes, secondary air holes, a combustion cup base, and a flame well, the secondary air holes disposed above the primary air holes, the primary blower in communication with the primary air holes, the secondary blower in communication with the secondary air holes, the combustion cup base adjacent the primary air holes, the flame well adjacent the secondary air holes, the method comprising:

12

. The method for operating an automated two-blower cooking stove offurther comprising:

Detailed Description

Complete technical specification and implementation details from the patent document.

This application claims the benefit of U.S. Provisional Application No. 63/645,830 filed May 10, 2024.

The present invention relates to thermochemical, electrical, pneumatic, and mechanical systems and methods. More specifically, the present invention relates to thermodynamic, electrical, pneumatic, and mechanical systems and methods for biomass combustion.

Every day, nearly three billion people in the developing world are forced to inhale the toxic fumes caused by cooking their dinner. These emissions are a leading cause of disease and death and are the number one source of greenhouse gas emissions per household in developing countries. The production of these cooking fuels also has devastating impacts on the environment. Unfortunately, cleaner alternatives such as propane (LPG) are far too expensive and tend to create a continued reliance on unsustainable fossil fuels.

Biomass cookstoves have been accepted as a viable alternative. A biomass cookstove is a type of cooking appliance that uses biomass fuels for cooking. A biomass cookstove is designed to burn organic materials (biomass) such as wood, agricultural waste, wood pellets, or even dried animal dung to generate heat for cooking. These stoves provide a cleaner and more efficient way to cook meals, reducing reliance on traditional cooking methods like open fires or inefficient cookstoves.

Biomass stoves come in various designs and configurations. Some common types include: wood-burning stoves that use logs or wood chips as fuel; pellet stove that burn compressed wood pellets; gasifier stoves that convert biomass into a combustible gas for cooking; rocket stoves that are known for their efficient combustion and minimal smoke production; improved cookstoves designed to reduce fuel consumption and emissions; briquette stoves that use biomass briquettes made from compressed organic matter and dung stoves that utilize dried animal dung as fuel.

By promoting cleaner and more efficient cookstoves, it has been recognized that we can improve health outcomes, reduce greenhouse gas emissions, and enhance livelihoods. Organizations like the Global Alliance for Clean Cookstoves work toward creating a thriving market for these solutions, aiming for sustained adoption and better cooking products. Hence, these stoves not only cook food but also contribute to broader environmental and social goals. Biomass cookstoves play a particularly crucial role in developing countries, where traditional cooking methods can lead to indoor air pollution, health issues, and deforestation.

Existing cleaner biomass stove solutions are cumbersome and have failed to penetrate the market. One shortcoming of conventional biomass cookstoves is that such cookstoves generally only produce a useful cooking flame during a fresh fuel phase in which the fuel still contains hydrogen and oxygen atoms. During combustion, hydrogen and oxygen are driven off by pyrolysis and only pure carbon and trace minerals remain. During this “Char Phase,” state of the art biomass cookstoves fail to hold a steady and usable heat output, and drop off in thermal output, to the point where the stove can no longer boil or even simmer water. This typically represents as much as a thirty percent loss of useful cooking time and wasted money and effort for the user.

Unfortunately, leading biomass cookstoves are not yet clean or convenient enough for users to transition away from charcoal and petroleum. Biomass stoves such as the Top Lit Updraft (TLUD) are a well-established architecture for generating heat cleanly relative to a three stone hearth, charcoal cookstove or other biomass cooking apparatus and method. TLUD cookstoves achieve decent emissions and efficiency while also being convenient and granting access to renewable fuel sources.

Disadvantages of the typical TLUD cookstoves include that such cookstoves are less convenient, have higher emissions and have a limited heat range compared to liquid or gas cookstoves. Further many cookstoves are unable to reliably report their usage for market feedback and carbon credit reporting. Many TLUD stoves only use a single variable speed blower and a fixed ratio of primary and secondary air with no sensor feedback, this results in a stove that runs well only for a narrow range of heat outputs and only during the fresh fuel phase of combustion.

Because of the limitations of food types that may be cooked with a biomass pellet stove, users will often defer to dirtier or less sustainable fuel types, such as charcoal, liquid propane gas and kerosene, even when biomass pellets are available. Hence, cooking applications for these stoves are limited due to poor control over power output, leading to inefficient combustion and higher than recommended pollution levels. As a result, the potential offset of carbon emissions and the positive health impacts of cleaner cooking are yet to be fully realized.

To expand the impact of sustainably produced biomass pellet stoves, the stove itself must be generally practical and accommodate all cooking requirements that one might expect from an open flame stove. Thus, a need remains in the art for a cleaner environmental and biological biomass stove solution. More particularly, there is a need in the art for a suitable cooking device that burns biomass cleanly and efficiently, preferably with continuous, automatic, accurate reporting of fuel usage for carbon credits. Such features would have the potential to unlock a global transition from unsustainable cooking to sustainable fuel sourcing and with correct agricultural/forestry practices be an accelerant of regenerative cooking fuel deployment.

The need in the art is addressed by the high efficiency automated low emission biomass cookstove of the present invention. The system is fueled by sustainable or regenerative biomass sources and generates high value, durable carbon credits. In the illustrative embodiment, the inventive cookstove comprises a housing, a combustion assembly inside the housing, dual air flow passageways disposed at least partially within the housing for communicating air flow from outside the housing to said combustion assembly, and a control system for automatically and dynamically adjusting relative air flow between the primary and secondary air flow passageways.

A two-blower automated stove with sensors is thus disclosed that dynamically adjusts independent air flows and optimizes for the fresh fuel phase, and also manages air through a transitional phase, and then a char phase.

The control system includes temperature sensors, a processor and software for execution by the microprocessor to operate the cookstove to substantially increase efficiency and decrease emissions. In some embodiments, the invention further includes software and a transceiver for transmitting sensor data reports for carbon credits.

Illustrative embodiments and exemplary applications will now be described with reference to the accompanying drawings. A system and method are now disclosed for clean combustion of biomass for cooking and heating, a control system operationally coupled to the cookstove, and sensor data reporting for generating carbon credits and tracks utilization and consuming biomass. “Clean” means biomass technologies for cooking, including biomass stoves, that meet the definition of “Clean” as defined by the World Health Organization, which definition is accessible on the Internet at https://www.who.int/tools/clean-household-energy-solutions-toolkit/module-7-defining-clean. In accordance with the present teachings, a two-blower automated stove with sensors is taught that dynamically adjusts air independent air flows and optimizes for the fresh fuel phase, and then a char phase.

As noted above, biomass stoves such as the TLUD are a known solution for generating heat cleanly relative to a three stone hearth, charcoal cookstove or other biomass cooking apparatus and method. TLUD cookstoves achieve decent emissions and efficiency while also being convenient and granting access to renewable fuel sources. However, TLUD cookstoves are less convenient, have higher emissions and have a limited heat range compared to liquid or gas cookstoves. Further, many cookstoves are unable to reliably report usage data for market feedback and carbon credit reporting.

Many TLUD stoves only use a single variable speed blower and a fixed ratio of primary and secondary air with no sensor feedback, this results in a stove that runs well only for a narrow range of heat outputs and only during the fresh fuel phase of combustion. Because of the limitations of food types that may be cooked with a biomass pellet stove, users will often defer to dirtier or less sustainable fuel types such as charcoal, liquid propane gas, and kerosene, even when biomass pellets are available. To expand the impact of sustainably produced biomass pellet stoves, the stove itself must be generally practical and accommodate all cooking requirements that one might expect from an open flame stove.

Hence, it would be advantageous to provide a biomass cookstove that efficiently and effectively converts biomass to clean useful heat for cooking or other applications while generating reports for credible carbon credits and customer usage data. These features have great potential to unlock a global transition from unsustainable cooking to sustainable fuel sourcing and, with correct agricultural/forestry practices, serve as an accelerant of regenerative cooking fuel deployment.

In accordance with the present teachings, a two-blower automated stove with sensors is disclosed that dynamically adjusts air independent air flows to optimize fuel combustion during the fresh fuel phase, an intermediate transition phase, and a carbonized fuel (char) phase.

An automated low emission high efficiency biomass cookstove, as seen in, comprises a housing assembly, flame well, cooking implement (e.g., a pot), adjustment dial, lift handleand user interface. With additional reference to, it is seen that a combustion assemblyis disposed inside the housing assembly. The housing assemblycomprises a housing shell, top lid, user interfaceand skid plate, and a combustion cuphaving a combustion cup base. Primary and secondary air flow passageways,are disposed at least partially within the housing for communicating air flow from outside the housingto the combustion cupand comprise a control system for automatically and dynamically adjusting relative air flow between the primary and secondary air flow passageways to optimize performance of the stove.

As seen in, the combustion assemblyis nested inside housing. The primary air blowerconveys air through the primary air flow passagewayinto the primary air holesfor primary combustion of fuel in the combustion cup, such as biomass. Primary combustion is what generates the gas that is combusted at the top of the combustion cup. The secondary air blowerconveys air through the secondary air flow passagewayinto the secondary air holes(see) for secondary combustion in the flame well. Secondary combustion generates the visible cooking flame at the top of the combustion cupby combustion of the gases produced from primary combustion. The diffuserdirects the gases that have flowed upward from the primary combustion outside the combustion cupto the flame wellto mix it thoroughly with secondary air to substantially improve combustion having lower emissions. Enclosure air flowis driven by heat convection and enters the skid plate cooling air holes. The passive and/or active cooling air keeps the enclosure temperatures low for safety of the user and prevents electronic components from overheating.

is a high-level representation of components of the fuel combustion that occurs in the combustion cup. Fresh fuelis disposed at the bottom of the combustion cup. The top level of the fuel is undergoing pyrolysis, at, the product of which is combusted in the primary combustion area, at. Pyrolysis and combustion product a layer of charatop the fresh fuel, and gaseswhich flow upward into the flame welldefined by diffuserfor secondary combustion.

With reference to, a controllerhoused in user interface(see) includes a microprocessor, user start switch, blower terminals, power source, temperature sensor terminals, indicator lightsand wireless transmission module. The controller is an automation device that processes sensor signals, manages electrical flows and executes the program for operating the invention as well as auxiliary components. The controller microprocessor may be a Programmable Logic Controller (PLC), microcontroller-based bespoke controller such as an STM32 with a custom PCBA, off the shelf computer or any suitable programmable controller that can communicate with power electronics, motor controllers, variable frequency drives, PWM modules and any necessary electronic components via digital and analog communication protocols. The controller may also include a wireless data transmission module and indicator lights to provide information to the user as well as the distributor, manufacturer, carbon credit entity or any party that may find value in stove data reports such as a marketing team. The wireless data transmission module also supports firmware updates. The controller includes a power source which may be a battery, thermoelectric element, and/or connection to shore power or any suitable electrical power source compatible with the microcontroller. The controller includes firmware that operates the cookstove and generates the sensor data report that may be converted to carbon credits. A K-type thermocouple with high temperature insulation able to withstand the surface temperatures of the mounting surface would be suitable for use as the temperature sensor.

Operating under the protocol managed by the controller, the biomass cookstove facilitates roughly three distinct thermochemical phenomena: pyrolysis, reduction and combustion. Pyrolysis is the heating of a material in absence of oxygen, this thermally breaks molecular bonds creating smaller molecules often in vapor form. Smoke is a typical aerosolized product of pyrolysis familiar to most people. Combustion is the heating of a material in the presence of oxygen resulting in an exothermic reaction of molecules generating primarily CO2 and H2O. In the typical wood fire, wood is being pyrolyzed by the combustion occurring around it. Because the wood is engulfed in flames, oxygen is scarce at the material surface, but heat is being transmitted, driving pyrolysis. When one watches wood burn, one is typically watching the pyrolysis gases (smoke) combusting, not the solid material. This changes in the char phase of a wood fire in which the solid carbon of the char is combusting with oxygen according to the following reaction O2+C+heat→CO2. In the case of a hot coal bed, the combustion products of carbon, CO2 reacts with the hot carbon in a reduction reaction that generates 2CO according to this reaction CO2+C+Heat→2CO. A blue flame on the surface of the coal bed is due to the CO combusting with oxygen after being created by reduction according to the following reaction 2CO+O2+Heat→2CO2+more Heat. During the Fresh Fuel Phase, a small amount of primary airis used to combust fuel and generate heat to drive pyrolysis of the fresh fuel, then secondary airis used to combust the pyrolysis gases. The amount of air needed to generate the pyrolysis gas is relatively small compared to how much air is needed to fully combust the pyrolysis gas, so fixed ratio TLUD stoves will have more secondary air holesthan primary air holeswith a shared forced air source. During the Char Phase, each oxygen atom required to generate combustible gas needs to be matched with two oxygen atoms to combust them. Combining the reactions together and balanced O2+C+heat→CO2+C+Heat→2CO+O2+Heat→2CO2. To support the secondary air requirements of the wood gas phase, the secondary air holesof combustion cupare located above the primary air holesas seen in. Because it requires one O2 molecule to generate the gas and one O2 molecule to combust the gas, the primary air blowermust run at a rate calculated to supply sufficient combustible gas in the proper proportion for combustion throughout the fresh fuel, transition and char phases.

Consequently, there must be a method to change the blower speeds to match the combustion phase. This is accomplished by monitoring the temperature of the combustion cup base of the combustion cupusing the lower temperature sensor. Since the fuel burns from the top to the bottom, the primary (lower) temperature sensor will not read a high temperature until the flame front in the primary combustion zone is near the base of the combustion cup and the fuel in the base of the combustion cup is also very hot. The fuel is very hot because it has undergone pyrolysis and will be in the char phase when the lower temperature sensor detects a certain temperature or rate of temperature change of the combustion cup base, referred to herein as the CHARLIP temperature. This trigger temperature or rate varies based on how much fuel was put into the combustion cup in the beginning. The control system will vary the trigger temperature or trigger temperature change rate, or trigger temperature change second derivative (the rate of change of the rate of change) depending on how long it takes for the primary temperature sensor to achieve the CHARFLIP temperature. Trigger temperatures and signal temperatures will vary between stoves and fuel types and so anyone skilled in the art will be capable of extracting these values through testing.

With reference now tothe cookstove receives biomass as a fuel and is managed by the control systemwhich generates sensor data reports and loads them on to a database. Sensor data reports can be queried from the database to a carbon credit registryor any destination that will yield accredited carbon credits. A power sourceconnects electrically to the controller. The controller may comprise a charge controller circuit and charging port, such as a USB-C port or any suitable electrical receptacle or plug. The microprocessoris electrically connected to the top temperature sensor, lower temperature sensor, primary air blower, secondary air blower, battery, transceiver, speed sensorand, memory, and mechanically connects to the adjustment dialand user interface. The speed sensors may be integrated into the blowers to detect blower RPMs, or measure air speed in the primary and secondary airflow paths.

As seen inand discussed more fully below, when the user turns the stove on at, the controller will determine if the user has turned on the stove at. If it is determined that the cookstove has been turned on, the controller will execute the cooking protocol, at, and upon completion will either shut off the cookstove automatically or the stove will be manually shut off, at. During stove operation sensor data is recorded in memory. If it's time to send a data report, at, then the report is sent to a database, at. It then checks to make sure that the data was received correctly, at, using an appropriate protocol, at. After confirming the data was received correctly, the memory is cleared, at, to make sure the onboard memory does not fill up. The report timeframe should be less than it would take for heavy use of the stove to fill up data by some safety factor.

are a more detailed flow diagram of the software executed by the control system with an emphasis on the stove cooking protocol in. The program begins when the user starts the stove at. Then the temperatures sensors are read to detect whether the stove has been recently operated and is “hot”, or if it is “cold,” at. If the stove is hot, the Hot Startup Protocol is executed, at; if it is cold, the Cold Startup Protocol is executed, at. After the startup protocol is executed, the temperature sensors are queried to determine if the stove was successfully lit and there is a stable, hot flame, or if the flame extinguished and the stove needs to be relit, at. If the ignition is successful, the fresh fuel phase protocol is executed, at, to burn the fresh fuel optimally. During the fresh fuel phase, the temperature sensors are queried, at, to detect if the fresh fuel has burned to charcoal. When the bottom of the combustion cup reaches a specified temperature or rate of change of temperature, at, the transition phase protocol is executed, at, to optimize emissions and flame stability while the last bit of fresh fuel is converted to charcoal. When the bottom of the combustion cup reaches a specified temperature or rate of change of temperature, at, the char phase protocol is executed, at, to optimize emissions and efficiency. When the upper temperature sensor temperature drops, at,, the flame is extinguished, and the stove shuts down, at. During operation, the sensor data of blower RPM and temperature is recorded to accurately determine the amount of fuel being consumed, whether the fuel was fresh biomass or charcoal and whether or not the stove was successfully operating indicator lightsand wireless transmission module.

Referring now to, it is seen that the cold startup protocolis used if the temperature at the flame well is at or close to ambient temperature. Typically, a temperature sensor in the controller, TC (PCB), is used as a reference. Ambient temperature suitably may be set at 5° C. higher than the temperature measured by TC (PCB). If it is determined that the top (secondary) temperature sensor (TC2) detects a temperature no greater than 5° C. higher than TC (PCB), at, the air blowers are run at a start up speed (e.g., Fan-Startup_Stg_1), at. After a set interval, e.g., Time-Startup_1, the top temperature sensor TC2 is checked to determine if it is greater than the startup temperature (Temp_Startup_1), at. If it is not, the controller checks to see if the startup timer (Time-Startup_1) has elapsed and the startup temperature has not been reached, at. If so, the controller checks to see if the startup attempt timer has elapsed, at, If it has not, the controller checks the potentiometer to see if it is off, at. If the potentiometer is not off, the process returns to running the blowers again, at. If the startup attempt timer has elapsed or if the potentiometer is set to off, the controller shuts off the stove at. Returning to, if the top temperature sensor TC2 greater than the startup temperature, the air blowers are set to a higher speed (Fan_Startup_Stg_2), at. The temperature at the flame well is checked next atto determine if it is greater than a reference temperature (e.g., Temp_Startup_2), at. If it is, the blowers speeds are further increased (e.g., to Fan-Startup_Stg_3) at. If it is not, the protocol executes a similar set of checks as,,to determine if the startup attempt timer has elapsed and if the potentiometer has been turned off, at,,.

With continuing reference to, the temperature at the flame well is checked to determine if it is greater than a reference temperature (e.g., Temp_Shut_Down+buffer_temp), at. If it is not, the protocol executes a similar set of checks, as at,,, to determine if the startup attempt timer has elapsed and if the potentiometer has been turned off, at,,. If it is, the controller instructs the blowers to begin ramping up to “main program” speeds over timer intervals, e.g., 30 seconds, at.

(at) and(at) indicate the gradual ramping of blower speeds over the course of some set time frame, here listed as 30 seconds. As indicated inand, any time the controller moves from one program to another the controller slowly ramps the blower RPMs over a given time range. This slow RPM change substantially reduces harmful emissions produced by the stove.

is a detailed logic chart of the hot start protocol. This is used if the upper temperature sensor is substantially higher than the reference temperature. This allows the user to refill and light the stove shortly after its last run. The difference between the hot and cold startup protocols is primarily how the control system decides the stove is lit and to proceed. The hot start protocol checks whether or not the upper temperature sensor is increasing or decreasing. If the upper temperature sensor is getting hotter, then the control system knows that the stove is lit and has a stable flame and will proceed to the fresh fuel phase detailed in, and

Referring now to, the hot startup protocol begins, at, by determining if the top (secondary) temperature sensor (TC2) detects a temperature greater than 5° C. higher than TC (PCB). If it is, the blowers are set to run at a first level (e.g., Fan-Starup_Stg_1) at. If a change in the temperature at the flame well is not positive, the protocol determines if determine if the startup attempt timer has elapsed and if the potentiometer has been turned off, at,, and shuts the stove off, at, if conditions are met. However, if the change in the temperature at the flame well is positive (at), the protocol instructs the blowers to run at a higher second level (e.g., Fan_Startup_Stg_2), at. The protocol periodically checks the temperature at the flame well to determine if it is greater than a reference temperature (e.g., Temp_Shut_Down+buffer_temp), at. If it is not, the protocol executes a similar set of checks as at,,to determine if the startup attempt timer has elapsed and if the potentiometer has been turned off, at,, and turns the stove off, at, if conditions are met. If, at, the temperature at the flame well is greater than a reference temperature, the protocol instructs the blowers to begin ramping up to “main program” speeds over timer intervals, e.g., 30 seconds, at, and begin executing the main program logic.

During startup the user may manually shut the stove off to re-attempt lighting the stove. Once the stove enters the fresh fuel phase, the stove cannot be turned off manually unless the manual override feature is used. This prevents the user from turning the stove off at a stage where a lot of smoke would be produced.

The fresh fuel phase is optimized for combustion of fresh fuel. The fresh fuel settings will be used until the lower temperature sensor gets hot. When the bottom of the combustion cup starts to get hot, there is very little fresh fuel left and the transition phase protocol is required to continue with clean combustion. Data is stored during this phase to record what blower speeds were used to estimate combustion rate of the fuel for accurate tracking. The section in a dashed line box details logic of how blower speeds are managed during power setting changes. During typical operation, there is a lag in combustion behavior after a blower speed is changed and can result in more emissions due to improper air and fuel ratio. When increasing the blower speeds, it is best to increase the primary air first to give the primary air more time to produce more gas before increasing secondary air. introduce extra air at the top to burn any excess gas produced in the blower speed transition. When turning the blowers down, the primary blower speed is decreased first to keep the secondary air relatively higher during the transition. If you do not implement this, then there will be flare ups when decreasing the blower speeds since the thermal inertia of the higher power setting will continue to produce gas at a higher volume than the secondary air can combust at the new blower speed. When increasing the blower speeds there is a lag in gas production and the excess secondary air may extinguish the flame or increase emissions by lowering the combustion temperature.

is a detailed logic diagram of the transition phase protocol. The transition phase is initiated when the lower temperature sensor becomes hot and will proceed until a specified time has elapsed, specific temperature or heating rate is measured on the lower temperature sensor. For the duration of operation, the controller senses and records information from sensors placed on the battery and on the controller itself (PCBA). At any time throughout operation the controller will activate a buzzer when the detected temperatures exceed the reasonable value for the aforementioned components (see). If the temperature sensor for the battery exceeds the value set in the controller, then an additional program executed by the controller whereby the charging circuit for said battery is opened automatically to disengage the charging circuit. The objective of this functionality is to halt any progressive heating of the battery sensor as a result of battery charging.

illustrate the primary cooking protocolthat regulates the input and output of the blowers to attain the desired cooking outcomes.diagram the fresh fuel protocol.is a detailed logic diagram of the transition phase protocol.is/are a detailed logic diagram of the char phase and shut down protocols. The char phase begins when the blower settings are optimized for clean, efficient and effective combustion of charcoal. Generally, the blower speed ratio is reversed where the bottom blower is much higher than the top. The char phase protocol is used until the upper temperature sensor drops below a specific temperature or at a specified rate. Then the stove goes into its off state to prevent excessive CO generation. There will always be a little charcoal leftover after the top flame extinguishes and the heat generated after that is very low and uncombusted CO is very high. Data is stored during this phase to record what blower speeds were used to estimate combustion rate of the fuel for accurate tracking.

With reference now to, a diagram of the fresh fuel phase protocol, after the hot or cold start protocol is executed successfully, at, the controller determines the setting selected at the potentiometer, at. Before setting the blowers at fresh fuel phase levels, the controller checks if the temperature of the PCB is greater than a reference temperature (e.g., 65° C.) or if the battery temperature exceeds a reference temperature (e.g., 55° C.), at. If either condition is true, a buzzer is activated at. If not, the buzzer is not activated, at. In either event, as seen in, a configuration file is checked to determine if RPM levels are at levels indicated for the potentiometer setting, at. If they are not, the controller instructs the blowers to adjust speeds to meet the correct speed levels, at. The controller presents the question whether the desired power settings for the blowers are higher than the currently measured power settings, at. If they are, such that the power settings for the blowers need to be increased, the secondary (top) blower primary (bottom) blower is increased first, followed after a small delay (e.g., 2 seconds) by the primary (bottom) blower, at. If not, such that the power settings for the blowers need to be decreased, the primary (bottom) blower is decreased first, followed by the secondary (top) blower after a small delay (e.g., 2 seconds), at.

While or after the blower speeds are being adjusted, the controller checks to see if the temperature of the combustion cup base has reached a set high temperature (e.g., CHARMAX), at. If the CHARMAX temperature has not been reached, the protocol checks to see if the potentiometer has been turned off at(). If the CHARMAX temperature has been reached, the protocol checks whether the combustion cup base has reached a higher temperature (e.g., CHARFLIPPED), at().

With reference to, if the temperature of the combustion cup base has not reached the higher CHARFLIPPED temperature, the controller determines if the change in temperature (DeltaTC1) is greater than a reference change rate (e.g., Charflig_Trigger_DeltaT), at. If it is not, the protocol dictates that the blower settings should be those from the configuration file, at, checks to see if the temperature of the flame well is below a shutdown temperature (e.g., Temp_Shup_Down), at, and if it has not, returns to the potentiometer check at(). If it has, the protocol returns to the Startup Sequence, at(). If, at, the temperature of the combustion cup base has reached the higher CHARFLIPPED temperature, the CHARFLIPPED status is changed to TRUE, at, and the protocol moves to settings for the Transition Phase, at.

The controller then periodically checks to determine if the temperature of the combustion cup base has exceeded a set higher temperature (e.g., CHARMAX), at. If it has not, the protocol returns to checking if the temperature of the flame well is below a shutdown temperature, at. However, if the temperature of the combustion cup base has exceeded the higher temperature, the CHARMAX status is changed to TRUE, at, and the blower speeds are ramped from CHARFLIP transition settings to char phase blower settings, at, before returning again to check the potentiometer settings, at().

With reference to, at, if the potentiometer is not set to “off,” the protocol determines if the temperature of the flame well is below a set shut down temperature (e.g., Temp_Shut_Down_Char), at, and if it is not, checks to determine if the temperatures at the primary and flame wells are falling at less than a set end rate (e.g., TC1_End_Rate, TC2_End_Rate), at. If they have not, the protocol dictates that the blower settings should be those from the char phase blower settings stored in the configuration file, at, and returns to the potentiometer check at(). If, however, at, the temperature of the flame well is below a set shutdown temperature the protocol returns to the Startup Sequence, at. And, at, if the temperatures at the primary and flame wells are falling at less than a set end rate, the protocol checks to see if the potentiometer level was changed recently, at, before returning to the Startup Sequence, at. If, at, the potentiometer is set to “off,” the controller turns off the stove, at.

The various embodiments of these concepts and methods are thermally efficient, effective for cooking and heating, user friendly, and able to generate reports for carbon credits, greatly increasing the relevance for clean cooking with sustainable biomass around the world.

The automated two-blower biomass cooking stove according to the invention is a solution for combustion of solid fuels that is optimized for ease of use, low emissions, efficiency and usage reporting. Operating the stove starts with filling the combustion cup with fresh fuel and inserting the combustion cup into the combustion assembly. Then the user will start the stove using the user interface and light it making use of a variety of suitable methods likely based upon available accelerants. The preferred method is using about 30 mL of ethanol and lighting it with a match. From there the accelerant will burn, heating up the upper temperature sensor. When the upper temperature sensor triggers the control system to start the startup protocol the stove will either enter a cold or hot startup protocol depending on the temperature of the upper temperature sensor. During the hot or cold startup protocol the blowers are set at a few speeds, starting relatively slow to prevent blowing out the Initial flame, then escalate to accelerate startup and keep emissions low and startup time short. After the upper temperature sensor heats up enough, the control system will change the blower speeds to whatever the user has set the heat setting to. The control system will maintain these blower speeds until the user changes the heat setting or the transition phase protocol initiates. During the transition phase, the blower settings are such that the secondary air is relatively high compared to the fresh fuel settings and the primary air lower. This is because the rate of gas production increases relative to the primary air since the bottom of the combustion cup will get very hot and transfer heat to the fuel around the bottom of the cup. After the transition phase, the stove will enter the char phase where the blower speeds are optimized for clean combustion of charcoal. After the flame at the top extinguishes, the upper temperature sensor will decrease in temperature and the control system will turn the blowers off and execute a shutdown protocol whereby the controller gradually reduces the RPM signal to the blowers until they are at zero and combustion is brought to a halt The user may then remove the combustion cup and dump out the remaining ash and charcoal and start the process over again.

Upon entering the automatic shutdown phase the program returns to startup in case the user desires to continue using the stove. The controller will choose the hot start protocol and adjust blower speeds accordingly. The user places a fresh load of fuel into the combustion cup and upon ignition the stove will restart itself. If the user declines to continue cooking but does not concomitantly shift the control dial to the off position, both the cold startup sequence and the hot startup sequence will each automatically shut off the stove upon the program timing out.

The innovation disclosed herein is based on the systematic application of the knowledge generated from decades of biomass stove research, combined with our team's expertise in biomass gasification system design and engineering. The intended result is a prototype small-scale biomass gasifier stove that will overcome the limitations of existing state of the art stoves by meeting specific requirements:

This can be achieved through implementing simple computer controlled air management using temperature sensors and multiple fans to dynamically adjust combustion conditions.

While the present invention is described herein with reference to illustrative embodiments for particular applications, it should be understood that the invention is not limited thereto. Those having ordinary skill in the art and access to the teachings provided herein will recognize additional modifications, applications, and embodiments within the scope thereof and additional fields in which the present invention would be of significant utility.

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Unknown

Publication Date

November 13, 2025

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Cite as: Patentable. “METHOD FOR OPERATING AN AUTOMATED TWO-BURNER BIOMASS COOKSTOVE” (US-20250347410-A1). https://patentable.app/patents/US-20250347410-A1

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