System and Methods for Detecting Mattress Defects

This application claims priority and is entitled to the filing date of U.S. provisional application Ser. No. 63/643,742, filed on May 7, 2024. The contents of the aforementioned application are incorporated herein by reference.

The subject of this patent application relates generally to mattresses, and more particularly to a system and associated methods for accurately detecting defects in mattresses in a consistent and uniform manner.

Applicant hereby incorporates herein by reference any and all patents and published patent applications cited or referred to in this application.

By way of background, the process of testing a mattress for potential defects is traditionally conducted in a consumer's home by trained service technicians. There are currently two known methods of testing a mattress for potential defects. The first method involves the use of a string and a ruler or measuring tape. A technician stretches a length of string across the mattress either laterally or longitudinally, a distance above the mattress, with a weight on each end of the string to make it taut, then measures with a ruler or measuring tape the deepest depression they can find at any point in the mattress (i.e., measuring from the string to the top surface of the mattress at any given point). Depressions are solely found by the technician visually looking at the mattress, which is not accurate. The second method involves the technician positioning a straight edge (such as a level, a stick or a pipe, for example) on the top surface of the mattress, with the straight edge oriented either laterally or longitudinally relative to the mattress, then finding any depressions in the mattress (i.e., any spots along the underside of the straight edge where there is a gap between the bottom surface of the straight edge and the top surface of the mattress), then measuring those depressions with a ruler or a measuring tape (i.e., measuring from the bottom surface of the straight edge to the top surface of the mattress) to find the deepest depression. Neither of these known prior art methods are known to be foolproof or accurate. The technician may not visually see or find the deepest depression on the mattress, and therefore not measure it. Furthermore, the technician may and can push down with the measuring tape or ruler to artificially create a deeper depression in the mattress (either unintentionally, or intentionally committing fraud), or the device string or straight edge may not be placed correctly, creating a false depression. Either way, both known prior art methods rely on honesty and accuracy of the human technician performing the inspection, which means that these known prior art methods are incapable of being consistently and uniformly performed. Therefore, there remains a need for a system and associated methods for accurately detecting defects in mattresses in a consistent and uniform manner.

Aspects of the present invention fulfill these needs and provide further related advantages as described in the following summary.

It should be noted that the above background description includes information that may be useful in understanding aspects of the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.

Aspects of the present invention teach certain benefits in construction and use which give rise to the exemplary advantages described below.

The present invention solves the problems described above by providing a system and associated methods for analyzing a mattress for potential defects. In at least one embodiment, the system includes an at least one mattress defect detection device and a user application residing in memory on an at least one computing device, the at least one computing device in selective communication with the at least one mattress defect detection device and configured for receiving and processing select data related to the mattress, obtained by at least one mattress defect detection device. In at least one embodiment, the at least one mattress defect detection device provides an elongate guide rail sized and configured for being oriented laterally or longitudinally relative to the mattress, in a substantially horizontal orientation and parallel with a top surface of the mattress. A pair of support legs are configured for engagement with the guide rail in order to elevate the guide rail a substantially uniform distance above the top surface of the mattress, thereby vertically spacing apart the guide rail and the top surface of the mattress. Each of the support legs provides a support foot configured for being placed on a substantially horizontal surface. A control housing is slidably engaged with the guide rail and capable of selectively traversing a rail length of the guide rail between a first terminal end and an opposing second terminal end of the guide rail. The control housing provides an at least one measurement laser positioned and configured for measuring a depression depth of a body depression in the top surface of the mattress at an at least one measurement site, the at least one measurement laser oriented so as to emit a laser beam toward the top surface of the mattress in a direction that is substantially perpendicular to the top surface of the mattress. The control housing further provides an at least one microcontroller in electrical communication with the at least one measurement laser for controlling and receiving select data from the at least one measurement laser. During use of the system, with the guide rail positioned over the top surface of the mattress, the control housing is moved along the guide rail between the first and second terminal ends, while the at least one measurement laser measures the depression depth of the body depression in the top surface of the mattress at each of the at least one measurement site, with the at least one depression depth measurement being subsequently transmitted to the at least one computing device, where the user application determines whether one or more of the at least one body depression has a depression depth that exceeds a pre-defined threshold, in which case the user application determines that the mattress is defective.

In at least one embodiment, an exemplary method for analyzing a mattress for potential defects using the exemplary mattress defect detection system entails the steps of: (a) positioning the guide rail a substantially uniform distance over the top surface of the mattress, such that the guide rail is oriented laterally or longitudinally relative to the mattress, in a substantially horizontal orientation and parallel with a top surface of the mattress; (b) further positioning the guide rail proximal to a first terminal edge of the mattress; (c) slidably positioning the control housing on the guide rail substantially at the first terminal end of the guide rail; (d) obtaining, via the at least one measurement laser, a depression depth of the body depression of the current measurement site; (e) transmitting the depression depth of the body depression of the current measurement site to the at least one computing device; (f) determining, via the user application, whether the depression depth of the body depression of the current measurement site exceeds a pre-defined threshold; (g) upon the user application determining that the depression depth of the body depression of the current measurement site exceeds a pre-defined threshold, the user application determining that the mattress is defective; (h) slidably moving the control housing along the guide rail toward the opposing second terminal end of the guide rail until a further measurement site is reached; (i) repeating steps (d)-(h) until the control housing reaches the opposing second terminal end of the guide rail; (j) incrementally moving the guide rail toward an opposing second terminal edge of the mattress; and (k) repeating steps (c)-(j) until the guide rail reaches the opposing second terminal edge of the mattress.

Other features and advantages of aspects of the present invention will become apparent from the following more detailed description, taken in conjunction with the accompanying drawings, which illustrate, by way of example, the principles of aspects of the invention.

The above described drawing figures illustrate aspects of the invention in at least one of its exemplary embodiments, which are further defined in detail in the following description. Features, elements, and aspects of the invention that are referenced by the same numerals in different figures represent the same, equivalent, or similar features, elements, or aspects, in accordance with one or more embodiments.

Turning now to, there is shown a simplified schematic view of an exemplary mattress defect detection systemconfigured for analyzing a mattressfor potential defects, as discussed further below. Accordingly, in at least one embodiment, the systemprovides an at least one computing deviceconfigured for receiving and processing select data obtained by an at least one mattress defect detection device, as also discussed further below. In at least one embodiment, the computing deviceis in the possession or under the control of a user who is desirous of utilizing the systemto analyze a mattressfor potential defects-such as a service technician or a mattressowner, for example. In at least one embodiment, the computing deviceand the at least one mattress defect detection deviceare one and the same—as such, it is intended that those terms as used herein are to be interchangeable with one another. In at least one embodiment, the systemfurther provides an at least one data storage devicein selective communication with the computing deviceand configured for storing said data obtained by the at least one mattress defect detection deviceand processed by the computing device, along with certain other data as discussed further below. In at least one embodiment, the computing deviceand data storage deviceare also one and the same—as such, it is intended that those terms as used herein are to be interchangeable with one another as well.

At the outset, it should be noted that communication between each of the computing device, mattress defect detection device, and data storage devicemay be achieved using any wired- or wireless-based communication protocol (or combination of protocols) now known or later developed. As such, the present invention should not be read as being limited to any one particular type of communication protocol, even though certain exemplary protocols may be mentioned herein for illustrative purposes. Similarly, in at least one embodiment, communications between each of the computing device, mattress defect detection device, and data storage devicemay be encrypted using any encryption method (or combination of methods) now known or later developed. It should also be noted that the term “computing device” is intended to include any type of computing or electronic device, now known or later developed, capable of substantially carrying out the functionality described herein-such as desktop computers, mobile phones, smartphones, laptop computers, tablet computers, personal data assistants, gaming devices, wearable devices, etc. As such, the systemshould not be read as being limited to use with any one particular type of computing or electronic device, even though certain exemplary devices may be mentioned or shown herein for illustrative purposes.

In at least one embodiment, the computing devicecontains the hardware and software necessary to carry out the exemplary methods for analyzing a mattressfor potential defects, as described herein. Furthermore, in at least one embodiment, the computing devicecomprises a plurality of computing and/or electronic devices selectively working in concert with one another to carry out the exemplary methods for analyzing a mattressfor potential defects, as described herein. In at least one embodiment, the computing deviceprovides a user applicationresiding locally in memoryon the computing device(for example, as a standalone application on the computing device), the user applicationbeing configured for selectively communicating with the computing device, as discussed further below. In at least one alternate embodiment, the functionality provided by the user applicationresides remotely in memory on a server in communication with the computing device, with the computing devicecapable of accessing said functionality via an online portal hosted by (or at least in communication with) the system, either in addition to or in lieu of the user applicationresiding locally in memoryon the computing device. For simplicity purposes, the functionality provided by the user applicationwill be described herein as such-even though certain embodiments may provide some or all of said functionality through an online portal. It should also be noted that, for simplicity purposes, when discussing functionality and the various methods that may be carried out by the systemherein, the terms “computing device,” “user application” and “server” are intended to be interchangeable. In that regard, in at least one further embodiment, the computing deviceand server are one and the same. With continued reference to, in at least one embodiment, the computing deviceprovides an at least one display screenfor providing an at least one graphical user interface to assist the associated user with accessing and utilizing the various functions provided by the system. It should also be noted that the term “memory” is intended to include any type of electronic storage medium (or combination of storage mediums) now known or later developed, such as local hard drives, RAM, flash memory, secure digital (“SD”) cards, external storage devices, network or cloud storage devices, integrated circuits, etc.

In at least one embodiment, as illustrated in, the at least one mattress defect detection deviceprovides an elongate guide railsized and configured for being oriented laterally or longitudinally relative to the mattress, in a substantially horizontal orientation and parallel with a top surfaceof the mattress, such that the guide railspans an entire width Wor length L, respectively, of the mattress. In at least one alternate embodiment, the guide railspans less than the entire width Wor length Lof the mattress. In at least one embodiment, the guide railis selectively lengthwise adjustable, thereby allowing a rail length Lof the guide railto be selectively sized in order accommodate mattressesof varying widths and lengths. In at least one such embodiment, the guide railis comprised of a plurality of telescoping rail segments. In at least one alternate such embodiment, as best illustrated in, the guide railis selectively modular and comprises an elongate primary railand an at least one elongate rail extensionconfigured for removable engagement with a terminal end of the primary railso as to increase the rail length Las needed. In at least one embodiment, the at least one rail extensionis removably engageable with a terminal end of the primary railusing a taband slotengagement. In still further embodiments, any other mechanism or technique (now known or later developed) capable of creating a removable engagement between the at least one rail extensionand a terminal endorof the primary railmay be substituted-including but not limited to magnets, snaps, hook-and-loop material, adhesives, etc. It should be noted that, in further embodiments, the guide rail(including the primary railand at least one rail extension, where applicable) may take on any other sizes, shapes, dimensions, quantities and/or configurations now known or later developed, so long as the mattress defect detection deviceis capable of substantially carrying out the functionality described herein.

In at least one embodiment, the at least one mattress defect detection devicefurther provides a pair of support legsconfigured for engagement with the guide railin order to elevate the guide raila substantially uniform distance above the top surfaceof the mattress(), thereby vertically spacing apart the guide railand the top surfaceof the mattress. In at least one embodiment, the support legsare engaged (permanently or removably) with the opposing terminal endsandof the guide rail. In at least one embodiment, each of the support legsprovides a support footconfigured for being placed on a substantially horizontal surface-such as the top surfaceof the mattressor the flooron which the mattressis positioned, for example—such that the corresponding support legextends substantially perpendicularly from the support footin a substantially vertical orientation. It should be noted that, in further embodiments, the support legsand support feetmay take on any other sizes, shapes, dimensions, quantities and/or configurations now known or later developed, so long as the mattress defect detection deviceis capable of substantially carrying out the functionality described herein. In at least one embodiment, each support footprovides an at least one support wheel (not shown) positioned and configured for allowing the guide railto be moved and repositioned relative to the mattress. For example, where the guide railis oriented laterally relative to the mattress(), the support wheels could allow for the guide railto be moved longitudinally relative to the mattress; and where the guide railis oriented longitudinally relative to the mattress(), the support wheels could allow for the guide railto be moved laterally relative to the mattress. In at least one such embodiment, the support wheels are in mechanical communication with an at least one motor configured for causing the support wheels (and, in turn, the guide rail) to automatically move relative to the mattress. In still further embodiments, any other mechanism or technique (now known or later developed) capable of manually or automatically moving the guide railrelative to the mattressmay be substituted, so long as the mattress defect detection deviceis capable of substantially carrying out the functionality described herein.

In at least one embodiment, as best illustrated in, the at least one mattress defect detection devicefurther provides a control housingslidably engaged with the guide railand capable of selectively traversing the rail length Lof the guide railbetween a first terminal endand an opposing second terminal endof the guide rail, the purpose for which is discussed further below. In at least one embodiment, the control housingprovides a guide slotthrough which the guide railextends, thereby allowing the control housingto slidably traverse the guide rail. In at least one embodiment, the guide slotglides along the guide railby means of friction interference. In at least one alternate embodiment, the guide slotprovides an at least one wheel, roller or ball bearing positioned and configured for creating a rolling contact between the guide slotand the guide rail. In further alternate embodiments, any other mechanism or technique (now known or later developed) capable of allowing the control housingto selectively traverse the rail length Lof the guide railmay be substituted, so long as the mattress defect detection deviceis capable of substantially carrying out the functionality described herein. In at least one embodiment, the control housingfurther provides a guide wandpivotally engaged with the control housingand configured for assisting with manually moving the control housingrelative to the guide rail(). In at least one such embodiment, the guide wandis telescoping, thereby allowing a wand length Lof the guide wandto be selectively adjusted as needed, depending on the length Lor width Wof the mattress. In at least one embodiment, the guide wandis removably engageable with the control housing. In at least one alternate embodiment, the guide wandis permanently engaged with the control housing. It should be noted that, in further embodiments, the guide wandmay take on any other sizes, shapes, dimensions, quantities and/or configurations now known or later developed, so long as the mattress defect detection deviceis capable of substantially carrying out the functionality described herein. In at least one further alternate embodiment, the control housingis configured for automatically traversing the rail length Lof the guide rail. In at least one such embodiment, the control housingprovides a motor in mechanical communication with an at least one wheel or roller provided by the guide slotand in rolling contact with the guide rail, such that the motor causes the control housingto automatically traverse the guide rail. In still further embodiments, any other mechanism or technique (now known or later developed) capable of manually or automatically moving the control housingrelative to the guide railmay be substituted, so long as the mattress defect detection deviceis capable of substantially carrying out the functionality described herein.

With continued reference to, in at least one embodiment, the control housingfurther provides an at least one measurement laserpositioned and configured for measuring a distance between the measurement laserand the top surfaceof the mattress(hereinafter referred to as a “body depression”for simplicity purposes) at a current position of the at least one measurement laserrelative to the mattress(hereinafter referred to as a “measurement site”for simplicity purposes). In at least one embodiment, the at least one measurement laseris positioned in a bottom surfaceof the control housingand is oriented so as to emit a laser beamaway from the bottom surfaceof the control housingin a direction that is substantially perpendicular to the top surfaceof the mattress. However, in further embodiments, the at least one measurement lasermay be positioned elsewhere on the control housing, so long as the laser beamof the at least one measurement laseris emitted in a direction that is substantially perpendicular to the top surfaceof the mattress. In at least one embodiment, the at least one measurement laseris a ClassCMOS laser; however, in further embodiments, any other type of laser (now known or later developed) capable of measuring the distance between the measurement laserand the top surfaceof the mattressmay be substituted, so long as the mattress defect detection deviceis capable of substantially carrying out the functionality described herein.

In at least one embodiment, the control housingfurther provides a control displayconfigured for displaying select data related to the mattress, such as a current body depression, for example. Additionally, in at least one embodiment, the control housingfurther provides an at least one imaging devicepositioned and configured for capturing photos and/or videos of the measurement sitein tandem with the at least one measurement lasermeasuring the body depressionat the same measurement site. In at least one embodiment, the at least one imaging deviceis positioned in the bottom surfaceof the control housing; however, in further embodiments, the at least one imaging devicemay be positioned elsewhere on the control housing. In at least one still further embodiment, the at least one imaging deviceis positioned on the computing device, with the computing devicepositioned proximal to the mattressand the mattress defect detection device. In at least one embodiment, as illustrated in, the control housingfurther provides an at least one microcontrollerin electrical communication with one or both of the at least one measurement laserand imaging devicefor controlling and receiving select data from one or both of the at least one measurement laserand imaging device. In at least one embodiment, where the mattress defect detection deviceincorporates a motor as discussed above, the microcontrollermay further be in electrical communication with said motor for controlling said motor as well. In at least one embodiment, the control housingfurther provides a transceiverin electrical communication with the microcontroller, and in remote communication with the computing device, thereby allowing the microcontrollerto transmit select data (including, for example, body depressions, photos, videos and select location details associated with each measurement site) to the computing device, as discussed further below. In at least one embodiment, the control housingfurther provides an at least one power sourcein electrical communication with each of the at least one measurement laser, imaging device, microcontrollerand transceiver, and configured for selectively powering said components. In at least one embodiment, the at least one power sourceis an at least one battery (either rechargeable or non-rechargeable). In at least one alternate embodiment, the at least one power sourceis an AC power supply or a DC power supply. In further alternate embodiments, the at least one power sourcemay be any other type of power source (now known or later developed) capable of providing the requisite power to each of the above-discussed components, so long as the mattress defect detection deviceis capable of substantially carrying out the functionality described herein. In at least one still further alternate embodiment, the at least one power sourceis located external to the control housing. It should be noted that, in further embodiments, the control housingand the various components contained therein may take on any other sizes, shapes, dimensions, quantities and/or configurations now known or later developed, so long as the mattress defect detection deviceis capable of substantially carrying out the functionality described herein.

In at least one embodiment, as illustrated in, the at least one mattress defect detection devicefurther provides an at least one carrying caseconfigured for storing the various components of the mattress defect detection devicein a disassembled state. It should be noted that, in further embodiments, the carrying casemay take on any other sizes, shapes, dimensions, quantities and/or configurations now known or later developed, so long as the mattress defect detection deviceis capable of substantially carrying out the functionality described herein.

In at least one embodiment, and as illustrated in the flow diagram of, an exemplary method of using the systemto analyze a given mattressfor potential defects involves the following steps. First, the mattress defect detection deviceis assembled () is set up. In at least one embodiment, assembling the mattress defect detection deviceinvolves assembling the guide railto the required rail length L(depending on the width Wand/or length Lof the mattress), slidably engaging the control housingwith the guide rail, engaging the support feetwith the support legs, engaging the support legswith the guide rail, and engaging the guide wandwith the control housing. The mattress defect detection deviceis then positioned relative to the mattress()—typically starting at a terminal edge(i.e., either a lateral edge or a longitudinal edge) of the mattress—and the control housingis positioned at the first terminal endof the guide rail(). In at least one embodiment, the at least one measurement laseris first calibrated before the analysis of the mattressbegins. Once calibrated, the body depressionof the current measurement siteis obtained by the at least one measurement laser(), and a photo and/or video of the measurement siteis captured by the at least one imaging device(). The measurement sitedata is then transmitted to the computing device(), where the measurement sitedata is processed and stored. The control housingis then moved to the next measurement site(), where steps ()-() are repeated, and this process is repeated until the control housingreaches the opposing second terminal endof the guide rail(). The mattress defect detection deviceis then repositioned relative to the mattress(preferably toward an opposing terminal edgeof the mattress) so as to cover a different linear path of the mattress(), at which point steps ()-() are repeated, and this process is repeated until the mattress defect detection devicereaches the opposing terminal edgeof the mattress(). Upon the user applicationdetermining that one or more of the body depressionshave a depression depth that exceeds a pre-defined threshold, the user applicationdetermines that the mattressis defective, and communicates this information to the user (). According to manufacturer standards, a mattresshaving one or more body depressionshaving a depression depth of 1.5 inches or greater is considered defective. Accordingly, in at least one embodiment, the pre-defined threshold is 1.5 inches; however, in further embodiments, the pre-defined threshold may be less than 1.5 inches or greater than 1.5 inches. In at least one embodiment, the user applicationgenerates a detailed report that includes the measurement sitedata (i.e., measurement sitelocation, body depression, measurement sitephoto, measurement sitevideo, etc. for each measurement site) for the mattress, and communicates the report to the user.

In at least one alternate embodiment, rather than the control housingcapturing and transmitting to the computing devicemeasurement sitedata for every measurement site, the control housinginstead traverses the guide railand only transmits measurement sitedata for any measurement sitewith a body depressionhaving a depression depth that exceeds the pre-defined threshold. Additionally, in at least one embodiment, these same methods may be performed on a box spring of the mattressas well, in order to analyze the box spring for potential defects in a similar manner. In at least one embodiment, the user applicationassigns a unique numeric or alphanumeric site identifier for each measurement site, and associates the site identifier with the measurement sitedata for the corresponding measurement site, which helps prevent the use of that same measurement sitedata for a different measurement site, thereby preventing fraud.

Thus, systemand associated methods discussed above are a significant improvement over the known prior solutions for detecting defects in a mattress, as the systemaccurately detects defects in a mattressin a consistent and uniform manner that eliminates any possibility of subjectivity, human error or fraud in the process.

Aspects of the present specification may also be described as the following embodiments:

1. A mattress defect detection system for analyzing a mattress for potential defects, the system comprising: an at least one mattress defect detection device comprising: an elongate guide rail sized and configured for being oriented laterally or longitudinally relative to the mattress, in a substantially horizontal orientation and parallel with a top surface of the mattress; a pair of support legs configured for engagement with the guide rail in order to elevate the guide rail a substantially uniform distance above the top surface of the mattress, thereby vertically spacing apart the guide rail and the top surface of the mattress; each of the support legs providing a support foot configured for being placed on a substantially horizontal surface; and a control housing slidably engaged with the guide rail and capable of selectively traversing a rail length of the guide rail between a first terminal end and an opposing second terminal end of the guide rail, the control housing providing: an at least one measurement laser positioned and configured for measuring a depression depth of a body depression in the top surface of the mattress at an at least one measurement site, the at least one measurement laser oriented so as to emit a laser beam toward the top surface of the mattress in a direction that is substantially perpendicular to the top surface of the mattress; and an at least one microcontroller in electrical communication with the at least one measurement laser for controlling and receiving select data from the at least one measurement laser; and a user application residing in memory on an at least one computing device, the at least one computing device in selective communication with the at least one mattress defect detection device and configured for receiving and processing select data related to the mattress, obtained by at least one mattress defect detection device; whereby, during use of the system, with the guide rail positioned over the top surface of the mattress, the control housing is moved along the guide rail between the first and second terminal ends, while the at least one measurement laser measures the depression depth of the body depression in the top surface of the mattress at each of the at least one measurement site, with the at least one depression depth measurement being subsequently transmitted to the at least one computing device, where the user application determines whether one or more of the at least one body depression has a depression depth that exceeds a pre-defined threshold, in which case the user application determines that the mattress is defective.

2. The mattress defect detection system according to embodiment 1, wherein the guide rail spans an entire width or length of the mattress.

3. The mattress defect detection system according to embodiments 1-2, wherein the guide rail spans less than an entire width or length of the mattress.

4. The mattress defect detection system according to embodiments 1-3, wherein the guide rail is selectively lengthwise adjustable, thereby allowing the rail length of the guide rail to be selectively sized in order accommodate a width or a length of the mattress.

5. The mattress defect detection system according to embodiments 1-4, wherein the guide rail is comprised of a plurality of telescoping rail segments.

6. The mattress defect detection system according to embodiments 1-5, wherein the guide rail is selectively modular and comprises an elongate primary rail and an at least one elongate rail extension configured for removable engagement with a terminal end of the primary rail so as to selectively increase the rail length.

7. The mattress defect detection system according to embodiments 1-6, wherein the support legs are engaged with the first and second terminal ends of the guide rail.

8. The mattress defect detection system according to embodiments 1-7, wherein each support foot provides an at least one support wheel positioned and configured for allowing the guide rail to be moved and repositioned relative to the mattress.

9. The mattress defect detection system according to embodiments 1-8, wherein the support wheels are in mechanical communication with an at least one motor configured for causing the support wheels and, in turn, the guide rail to automatically move relative to the mattress.

10. The mattress defect detection system according to embodiments 1-9, wherein the control housing provides a guide slot through which the guide rail extends, thereby allowing the control housing to slidably traverse the guide rail.

11. The mattress defect detection system according to embodiments 1-10, wherein the guide slot glides along the guide rail by means of a friction interference.

12. The mattress defect detection system according to embodiments 1-11, wherein the guide slot provides an at least one wheel, roller or ball bearing positioned and configured for creating a rolling contact between the guide slot and the guide rail.

13. The mattress defect detection system according to embodiments 1-12, 30 wherein the control housing is configured for automatically traversing the rail length of the guide rail.

14. The mattress defect detection system according to embodiments 1-13, wherein the control housing provides a motor in mechanical communication with the at least one wheel or roller provided by the guide slot, such that the motor causes the control housing to automatically traverse the guide rail.

15. The mattress defect detection system according to embodiments 1-14, wherein the control housing further provides a guide wand pivotally engaged with the control housing and configured for assisting with manually moving the control housing relative to the guide rail.

16. The mattress defect detection system according to embodiments 1-15, wherein the guide wand is telescoping, thereby allowing a wand length of the guide wand to be selectively adjusted.

17. The mattress defect detection system according to embodiments 1-16, wherein the guide wand is removably engageable with the control housing.

18. The mattress defect detection system according to embodiments 1-17, wherein the guide wand is permanently engaged with the control housing.

19. The mattress defect detection system according to embodiments 1-18, wherein the at least one measurement laser is positioned in a bottom surface of the control housing.

20. The mattress defect detection system according to embodiments 1-19, wherein the at least one measurement laser is a ClassCMOS laser.

21. The mattress defect detection system according to embodiments 1-20, wherein the control housing further provides a control display configured for displaying select data related to the mattress.

22. The mattress defect detection system according to embodiments 1-21, wherein the control housing further provides an at least one imaging device in electrical communication with the at least one microcontroller, the at least one imaging device positioned and configured for capturing at least one of a site photo and a site video of the at least one measurement site in tandem with the at least one measurement laser measuring the body depression of said at least one measurement site.

23. The mattress defect detection system according to embodiments 1-22, wherein the at least one imaging device is positioned in a bottom surface of the control housing.

24. The mattress defect detection system according to embodiments 1-23, wherein the control housing further provides a transceiver in electrical communication with the microcontroller and in remote communication with the computing device, thereby allowing the microcontroller to transmit to the computing device select data related to the mattress.

25. The mattress defect detection system according to embodiments 1-24, wherein the control housing further provides an at least one power source in electrical communication with at least one of the at least one measurement laser, imaging device, microcontroller and transceiver, and configured for selectively powering said components.

26. The mattress defect detection system according to embodiments 1-25, wherein the at least one power source is an at least one battery.