Patentable/Patents/US-20250361702-A1
US-20250361702-A1

Well Pump Housing and Transportation System

PublishedNovember 27, 2025
Assigneenot available in USPTO data we have
Inventorsnot available in USPTO data we have
Technical Abstract

The invention relates to a pre-configured portable well pump utility structure apparatus that offers an efficient water delivery solution and rapid installation in remote locations. The well-pumping system may be pre-configured for various water sources and may include a pump and motor assembly controlled by a system controller, typically incorporating a Variable Frequency Drive (VFD) for operation adjustment based on water demand. The well-pumping system may be secured in a utility structure for ease of transportation and deployment that is manufactured off-site and mounted on a skid frame or plate for stability. Advanced features such as wireless communication for remote system management, safety mechanisms for backflow prevention and pressure management, and a pressure transducer for continuous system optimization highlight the system's adaptability and operational efficiency. This modular, scalable solution addresses the critical need for reliable water access in challenging environments, underscoring its significance in enhancing water resource management practices.

Patent Claims

Legal claims defining the scope of protection, as filed with the USPTO.

1

. A portable well pump utility apparatus for providing water from a water well, the apparatus comprising:

2

. The apparatus of, wherein said utility housing further comprises a metal frame forming the primary structure, said floor is secured inside of said primary structure, said roof is secured to an upper roof frame, and said walls are removably secured around an exterior of said metal frame.

3

. The apparatus of, wherein said utility housing further comprises a pair of doors configured to provide technicians with access to said water pumping system for maintenance and servicing.

4

. The apparatus of, wherein said system controller comprises a Variable Frequency Drive (VFD) system operable to provide three-phase power to said pump and motor assembly and is operable to adjust the speed of said pump and motor assembly in response to water demand from said building, thereby ensuring a consistent supply of water at a desired pressure.

5

. The apparatus of, wherein said system controller includes wireless communication capabilities and is in communication with a server web application and a phone application, enabling remote monitoring and management of the water pumping system.

6

. The apparatus of, wherein said pressure transducer coupled to said water output conduit is operable to monitor water pressure within the system continuously, wherein said system controller is operable to dynamically adjust said pump and motor assembly speed based on the pressure data received from said pressure transducer.

7

. The apparatus of, wherein said water pumping system further includes a pressure tank to reduce the activation frequency of said pump and motor assembly, and a check valve and a pressure relief valve for preventing backflow and managing excess pressure.

8

. The apparatus of, wherein said utility housing skid frame is mounted to a skid plate that is operable to slide on the ground to allow for easy adjustments to the position of said housing at a water well site.

9

. The apparatus of, wherein said water pumping system further includes a water filtration system, a water heating system, and a moisture detection sensor, each being in communication with said system controller.

10

. The apparatus of, wherein said utility housing includes mounting plates for said electrical panel and said system controller, each mounting plate being coupled to a vertical member of the frame via a swivel hinge, allowing for adjustable positioning between open and closed configurations for ease of access and transportation.

11

. The apparatus of, wherein said utility housing's walls are operable to be removed for maintenance and repairs and allow customization of the exterior surface finish to match environmental or aesthetic requirements.

12

. The apparatus of, wherein said input conduit, said output conduit, and said power input electrical line connections are positioned on a manifold configured to allow a user to connect and disconnect said water pumping system rapidly.

13

. A method for deploying a portable well pump utility structure, comprising the steps of:

14

. The method of, wherein securing said utility structure to the ground further comprises anchoring said skid frame to the ground using anchor bolts.

15

. The method of, wherein said water pumping system is further configured to adjust the pump and motor assembly operation based on real-time data received from a pressure transducer to maintain optimal pressure and flow of water to said connected site.

16

. A modular portable well pump utility system configured for rapid deployment and ease of use in various environments, the system comprising:

17

. The system of, wherein said assembly structure may be configured to further comprise a water filtration system, a water heating system, a pressure tank, a water storage tank, or a water softener, each in electrical communication with said system controller.

18

. The system of, wherein said motor and pump assembly is a submersible water pump, a surface pressure boosting pump, or both a submersible and surface pressure boosting pump.

19

. The system of, wherein said motor pump assembly is both a submersible and surface pressure boosting pump and said submersible water pump output conduit is coupled to said intake conduit of said surface pressure boosting pump.

20

. The system of, wherein said submersible pump and surface pressure boosting pump are in electrical communication with said control system and are in further communication with a pressure transducer and feedback control loop that is operable to independently calibrate the flow rate of each pump in said motor and pump assembly based on real-time data from said transducer.

21

. The method of, wherein the skid frame is mounted to a skid plate operable to slide on the ground to allow for efficient adjustment of position.

22

. The method of, wherein the utility housing comprises a metal frame forming a primary structure, the floor is secured inside the primary structure, the roof is secured to an upper roof frame, and the walls are removably secured around an exterior of the metal frame.

23

. The method of, further comprising operating the system controller to dynamically adjust pump speed based on real-time water pressure data received from a pressure transducer coupled to the water output conduit.

24

. The method of, further comprising storing pressurized water in a pressure tank to reduce pump cycling frequency, and preventing backflow with a check valve coupled to the water output conduit.

25

. The method of, wherein the system controller includes wireless communication capabilities and is in communication with a server, web application, and phone application for remote monitoring and management of the water pumping system.

26

. The method of, further comprising filtering the pumped water with a water filtration system in communication with the system controller.

27

. The method of, further comprising heating the pumped water with a water heating system in communication with the system controller.

28

. The method of, further comprising detecting moisture within the utility housing using a moisture detection sensor in communication with the system controller.

29

. The method of, wherein the water intake conduit, water output conduit, and power input electrical line connections are positioned on a manifold configured to allow rapid connection and disconnection of the water pumping system.

30

. A method of operating a portable well pump utility apparatus, comprising:

31

. The method of, wherein the operational data includes water flow characteristics, power consumption, water reserves, and system efficiency.

32

. The method of, further comprising storing pressurized water in a pressure tank to reduce pump cycling frequency.

33

. The method of, wherein the remote monitoring interface comprises at least one of a web application or phone application in communication with the system controller.

34

. The method of, further comprising relieving excess system pressure using a pressure relief valve coupled to the water output conduit.

35

. A method of servicing a portable well pump utility apparatus, comprising:

36

. The method of, wherein the utility housing includes mounting plates for the electrical panel and system controller, each mounting plate being coupled to a vertical member of the frame via a swivel hinge to allow adjustable positioning between open and closed configurations.

37

. The method of, further comprising performing maintenance on a water filtration system, water heating system, or moisture detection sensor, each in communication with the system controller.

38

. The method of, wherein the manifold further comprises a pin and sleeve connector for the electrical power input line.

39

. The method of, wherein servicing further comprises monitoring system operation in real time via a remote monitoring interface while the bypass maintenance line is supplying water.

Detailed Description

Complete technical specification and implementation details from the patent document.

The present invention relates to a rapidly deployable structure housing a well pumping system designed to provide a reliable source of water for residential, agricultural, or industrial purposes, especially in areas where conventional water delivery systems are impractical or unavailable. More specifically, the deployable structure is preconfigurable for deep well application, surface boosting applications, and is constructed and assembled off-site.

Remote sites often lack direct access to municipal water supplies, necessitating the installation of well pump systems to extract water from underground aquifers. These systems are critical for providing a reliable source of water for residential, agricultural, or industrial purposes in areas where conventional water delivery systems are impractical or unavailable.

The installation process of a well pump system at a remote site is not without its challenges. It involves several key steps, each presenting its own set of difficulties. Initially, a suitable site for the well must be identified through geological surveys and water table analysis to ensure an adequate and sustainable water source. This is followed by the transportation of drilling equipment to the location, a task that can be arduous due to the often rugged or undeveloped terrain. The drilling process itself is no easy feat, requiring specialized machinery and expertise to navigate through various soil layers and rock formations.

After the borehole is completed, a casing is installed to prevent the collapse of the borehole walls and to ensure that the water extracted is not contaminated by surface water or other pollutants. This step is critical for maintaining the integrity of the water source and the surrounding environment. Subsequently, the well pump, which is the heart of the system, is installed. The type of pump selected depends on factors such as the depth of the water table, the volume of water required, and the energy sources available at the remote site. Options include submersible pumps, which are placed directly in the water, and surface pumps, which are located above ground and lift water through suction.

The installation process also involves setting up a power supply for the pump, which can be challenging in remote areas. Options include connecting to the nearest electrical grid, if available, or utilizing alternative energy sources such as solar panels or wind turbines. Additionally, a storage system, typically a water tank, is installed to ensure a steady supply of water even during periods of low pump operation or maintenance.

Finally, the system is tested to ensure proper functioning, including the pump's ability to deliver water at the required volume and pressure consistently, and the overall system's reliability in varying environmental conditions. The installation of a well pump system at a remote site is a complex process that requires careful planning, specialized equipment, and expertise. However, once successfully installed, it provides a critical resource, enabling sustainable access to water in locations far removed from conventional infrastructure.

The present invention provides methods and systems for deploying a pumping apparatus. The present invention relates to a rapidly deployable structure housing a well pumping system operable to provide a reliable source of water for residential, agricultural, or industrial purposes, especially in areas where conventional installation of water delivery systems is impractical or unavailable. This portable well pump utility structure encompasses a comprehensive system including a water pumping system, a metal frame with a roof and walls, doors for technician access, and a base that can be either a skid frame or skid plate for easy positioning and secure installation. The ease of deployment is facilitated by the structure's design to be manufactured and assembled off-site and transported to the installation site using standard logistics equipment.

The present invention provides a water pumping system housed within the utility structure, comprising a pump and motor assembly controlled by a system controller, typically incorporating a Variable Frequency Drive (VFD) to adjust operation based on water demand. This ensures a consistent supply of water at the desired pressure. The system is designed to be flexible, capable of operating on single- or three-phase power, and potentially integrate alternative power sources such as solar arrays. Advanced features in the VFD may include wireless (e.g., WiFi) and Bluetooth (e.g., BLE6, BT) communications for remote monitoring and management, safety mechanisms to prevent backflow and manage excess pressure, and a pressure transducer for continuous monitoring and optimization of system pressure.

The water pumping system provides an advanced fluid control system designed to maintain optimal flow and pressure, incorporating components like a pressure tank to reduce pump cycling and a bypass maintenance line for uninterrupted service during repairs. A novel aspect of the invention includes the potential adaptation for submersible well pump configurations, accommodating deep well depths and ensuring efficient water delivery.

Moreover, the invention provides for modular expansion and pre-configuration, allowing users to enhance the system with additional features such as water filtration, heating, and remote control capabilities. It also accounts for environmental adaptability, with sensors to monitor conditions like temperature and humidity, ensuring system reliability across diverse geographical locations.

In some embodiments, the system may include a quick-connect manifold facilitating streamlined connections for electrical and water supply lines, emphasizing ease of maintenance and operational flexibility. This modular approach allows rapid installation and customization to meet specific site requirements.

In some embodiments, the present invention the fluid control system may be operable to modulate the pump motor's speed to regulate the flow and pressure of water, thereby facilitating energy-efficient pump operation and prolonging pump lifespan. The motor of the pump and motor assembly may be supplied with power by a three-phase power supply, ensuring it receives a consistent and regulated supply of electricity from the control system for efficient functioning. The system's pressure may be monitored by a pressure transducer sensor or similar sensor, which conveys pressure readings to the control system, enabling it to make real-time adjustments to the motor's operational parameters to maintain optimal pressure conditions.

An electrical panel capable of supporting both single and three-phase power inputs of 208/230 VAC with a variance of plus or minus 10% houses the electrical components and provides the electrical supply to the control system. This is facilitated by a power supply electrical line that channels electrical energy from the electrical panel to the control panel, thus empowering it to manage the pump and motor assembly. The system draws its primary electrical power from an electrical power source, which could be a municipal power grid or an alternative source, ensuring that the electrical panel and the complete system are adequately powered. In some embodiments, the electrical panel may include circuit breakers or fuses that protect circuits from overloading, a main breaker that controls the power supply to the entire panel, bus bars for distributing power to individual breakers, and neutral bars connected to the neutral wire to complete the circuit. Grounding bars are also crucial and may provide a safe path for excess electricity to disperse, usually into the earth. Additionally, the electrical panel may contain surge protectors to shield devices from voltage spikes, a service disconnect switch allowing for the entire power supply to be cut off for maintenance, and various types of relays and contactors for controlling large loads. Indicator lights and meters for monitoring voltage, current, and power quality are often present, aiding in diagnostics and system management. The electrical panel may further provide GFCI switches and outlets and provide power to a light source, a Climate controller, a heat lamp, and a submersible pump control box. The electrical line may be grounded to the utility structure frame.

A pressure tank within the system functions to store pressurized water, acting as a buffer to reduce the frequency of pump operation cycles and stabilize the pressure throughout the distribution network. The pump and motor assembly, which comprises a pump linked with a motor, receives power and control signals from the control system, maintaining the requisite water pressure and flow. The water supply to the system may originate from various sources, such as a well, reservoir, or municipal water supply line. The system is designed with a check valve to prevent the backflow of water, thus shielding the pump and motor assembly from potential water hammer and reverse operation scenarios. A ball valve is also incorporated, allowing for manual isolation of the system for maintenance and repair activities without necessitating a complete system shutdown.

For safety, a pressure relief valve may be included to protect against excessive pressure by discharging water when the pressure exceeds a predetermined safety limit. The system pressure is visibly indicated by a pressure gauge, which permits manual monitoring and system adjustments as necessary. Additionally, the water control system receives real-time pressure data from a pressure transducer or sensor, which is essential for the system's dynamic operational adaptation to ensure consistent pressure levels. A bypass maintenance line may be provided to allow for maintenance and repair work without interrupting the typical flow path, thereby minimizing any system downtime. The system culminates with a water output, which is the juncture where the pressurized water is distributed for consumption or use. In some embodiments, various float switches may be positioned along the conduits and water to activate or deactivate electrical circuits once a flow of water has reached a specified level. For example, not limiting the invention, a float switch may be incorporated at or near the water intake conduit to safeguard the pump and motor assembly in the of insufficient water supply, a flow switch between the pump and the pressure tank can help monitor and control the flow of water into the tank, a flow switch installed before the water output conduit can help monitor the water being distributed to the building or connected site. If the apparatus includes a water filtration system, integrating a flow switch can help monitor water flow through the filters. In such implementation, the float switches may be in communication with the electrical panel and water control system. The float switches may be mechanical float switches (e.g., vertical float, horizontal), magnetic float switches (e.g., single-point, multi-point), optical, capacitive, ultrasonic, pneumatic, or electronic float switches.

The advanced water control system, of the present invention may be configured for residential applications, featuring a versatile and expandable configuration that accommodates a range of additional functionalities. The modular water pumping system may integrate features such as water filtration, heating, and remote control capabilities to enhance utility and user experience. The system may adapt to various environments by including sensors capable of monitoring extreme conditions like temperature, humidity, or salinity, thus ensuring reliability and longevity in diverse geographical settings.

The invention encompasses a water control system that may seamlessly integrate with both surface-level water storage and well systems. The system includes a variable frequency drive (VFD) that intelligently manages the operation of pumps based on water level measurements provided by multiple float switches. These switches activate to maintain optimal water levels or to trigger emergency shutoffs to prevent system overloads. Additionally, the VFD is capable of adjusting water flow and pump operation in response to real-time water demand and storage conditions.

The system's design includes a high-capacity water storage tank, interconnected with a submersible well pump and a surface pressure boosting pump. This configuration allows for efficient water management and supply to residential structures, supported by sophisticated monitoring devices such as pressure transducers that further refine system performance based on output requirements. The water control system is designed to provide a reliable, efficient, and adaptable solution for managing residential water supply needs, emphasizing ease of integration and operational flexibility.

It is an aspect of the invention to provide a portable well pump utility apparatus that includes a utility housing manufactured and assembled off-site and mounted to a skid frame. The skid frame may be designed to elevate the utility structure off the ground for easy transportation and positioning. This housing features at least three walls, a roof, and a floor, alongside a pre-configured water pumping system. This system may include a water intake conduit coupled to a water well, a pump and motor assembly operable to pump water from the well to a pressure tank and a water output conduit, a pressure transducer and a pressure relief valve coupled to the water output conduit, and a system controller in communication with the pressure transducer and pump and motor assembly. An electrical panel may be secured to the utility housing and connected to a power source through a power input electrical line, which may provide power to the system controller. The utility housing may include a metal frame forming the primary structure, with the floor secured inside of this structure, the roof secured to an upper roof frame, and the walls removably secured around the exterior of the metal frame. This housing may also include a pair of doors or a single door to provide technicians with access to the water pumping system for maintenance and servicing.

In related aspects, the present invention provides a system controller within the apparatus that may include a Variable Frequency Drive (VFD) system. This system may provide three-phase power to the pump and motor assembly and adjust the assembly's speed in response to water demand from a building or site, ensuring a consistent water supply at a desired pressure. The system controller may include wireless communication capabilities and can interface with a server web application and a phone application for remote monitoring and management of the water pumping system.

Additionally, it is an aspect of the invention to incorporate a pressure transducer coupled to the water output conduit, capable of continuously monitoring water pressure within the system. The system controller may be operable to dynamically adjust the pump and motor assembly's speed based on the pressure data received from the pressure transducer. The water pumping system may further include a pressure tank to reduce the activation frequency of the pump and motor assembly, along with a check valve, flow switches, and a pressure relief valve to prevent backflow and manage excess pressure. The housing may further encompass a utility housing skid frame mounted to a skid plate, allowing for easy adjustments to the housing's position at a water well site. The water pumping system may also include a water filtration system, a water heating system, and a moisture detection sensor, all in communication with the system controller. The utility housing may include mounting plates for the electrical panel and system controller, with each plate coupled to a vertical member of the frame via a swivel hinge, facilitating adjustable positioning for ease of access and transportation. The utility housing's walls may be removable for maintenance, repairs, and customization of the exterior surface finish to match environmental or aesthetic requirements. In some implementations, a manifold may be configured to allow rapid connection and disconnection of the water pumping system's input and output conduits and power input electrical line.

It is another aspect of the invention to provide a method for installing a portable well pump utility structure that involves transporting a skid-mounted utility structure housing a water pumping system to an installation site, positioning and securing the structure to the ground near a water well and connection site, and connecting the well water line and water output conduit to the system. Connecting a power source to an electrical panel that provides power to a water pump control system, activating the control system to engage and adjust the pump and motor assembly speed in response to water demand. Securing the utility structure to the ground may involve anchoring the skid frame using anchor bolts, with the water pumping system configured to adjust the pump and motor assembly operation based on real-time data from a pressure transducer to maintain optimal water pressure and flow.

Lastly, it is an aspect of the invention to offer a modular portable well pump utility system designed for rapid deployment and ease of use in various environments. This system features an assembly structure with a metal frame, roof, and walls for off-site manufacturing and on-site deployment, a water pumping system with a connection manifold, and a system controller with wireless communication for remote monitoring and control. The skid frame mounted below the assembly structure facilitates easy positioning and deployment, with an integrated electrical panel connected to a power source ensuring power provision to the system controller. The assembly structure may further comprise additional systems like water filtration, heating, pressure tank, water storage tank, or water softener, each in electrical communication with the system controller. The motor and pump assembly can vary between a submersible water pump, a surface pressure boosting pump, or both, with specific configurations for coupling outputs and intakes as well as independent calibration of pump flow rates based on real-time data from pressure transducers.

Further aspects and embodiments will be apparent to those having skill in the art from the description and disclosure provided herein.

It is therefore an object of the present invention to provide a portable and rapidly deployable well pump utility apparatus that is easily transported and deployed at the installation site, making it ideal for providing a reliable water source in areas where conventional water delivery systems are impractical or unavailable.

It is also an object of the present invention to provide a pre-configured water pumping system within a utility housing mounted to a skid frame, the invention simplifies installation and setup, making it accessible for use in residential, agricultural, or industrial settings without requiring specialized skills.

It is also an object of the present invention to provide a modularly configurable water pumping system with removable walls of the utility housing to enable customization and expansion of the system. This allows for the addition of components such as water filtration systems, heating systems, and moisture detection sensors, tailoring the apparatus off-site to meet specific water supply needs.

Other objects of the present invention will be apparent from the detailed description and the claims herein.

The above-described objects, advantages, and features of embodiments of the invention, together with the organization and manner of operation thereof, will become apparent from the following detailed description when taken in conjunction with the accompanying drawings, wherein like elements have like numerals throughout the several drawings described herein. Further benefits and other advantages of the present invention will become readily apparent from the detailed description of the preferred embodiments.

Reference will now be made in detail to certain embodiments of the invention, examples of which are illustrated in the accompanying drawings. While the invention will be described in reference to these embodiments, it will be understood that they are not intended to limit the invention. To the contrary, the invention is intended to cover alternatives, modifications, and equivalents that are included within the spirit and scope of the invention. In the following disclosure, specific details are given to provide a thorough understanding of the invention. However, it will be apparent to one skilled in the art that the present invention may be practiced without all of the specific details provided.

With reference to the figures where like elements have been given like numerical designations to facilitate the reader's understanding of the present invention, the preferred embodiments of the present invention are set forth below. The enclosed figures are illustrative of several potential preferred embodiments and, therefore, are included to represent several different ways of configuring the present invention. Although specific components, materials, configurations and uses are illustrated, it should be understood that a number of variations to the components and to the configuration of those components described herein and shown in the accompanying figures can be made without changing the scope and function of the invention set forth herein. For instance, although the description and figures included herewith generally describe and show the new portable well pump and utility structure of the present invention, as well as various configurations of the well pump and auxiliary systems, those who are skilled in the art will readily appreciate that the present invention is not so limited.

The present invention concerns a portable well pump utility structure housing a water pumping system that is connected to a water well and is operable to provide a reliable source of water for residential, agricultural, or industrial purposes in areas where conventional water delivery systems are impractical or unavailable.provides a view of the well pump utility structure, housing a water pumping systemand interfaced with a water welland a building. In some embodiments, the utility structureand water pumping systemmay be manufactured and assembled off the installation site. In such embodiments, as illustrated in, the system may be transported by a forklift crane or other similar vehicle. This aspect underscores the invention's design for ease of deployment. As illustrated in, the utility structuremay include a metal frame, a floor, a roofsecured to an upper roof frame, and the system may have wallspositioned around the exterior and doors (A,B) to allow technician access to the water pumping system. In some embodiments, the floormay have a bottom surface with a rubberized or textured lining to prevent unwanted critters from nesting thereunder. In some embodiments, the utility structuremay be mounted on a skid framethat is operable to raise the utility structureoff the ground and may include anchor points (not shown) for fastening the utility structureto a concrete slab or footing. In other embodiments, the utility structuremay be mounted onto a skid platethat is operable to allow the structureto be slid into the desired position. In another embodiment, the skid framemay be mounted on top of a skid plateand may have exterior anchor points along the periphery of the skid plate for fastening the utility structureto the ground.

As illustrated in-, the water pumping systemmay include a pump and motor assemblymanaged by a system controller—typically a Variable Frequency Drive (VFD) system that is operable to adjust the speed of the pump and motor assemblyin response to the water demand from the residential structure, ensuring a consistent supply of water at the desired pressure. The system controllermay be connected to a power source through an electrical paneland may be operable to intake either single or three-phase power, accommodating a range of power supply scenarios. The electrical panelreceives power through a power input linefrom an electrical power source, such as a local grid connection or an alternative power supply. The electrical panel may further include GFCI switches and outlets, breakers, and provide power to a light source. In some embodiments, the power input linemay be in communication with a solar array and battery storage system. In some embodiments, the controllermay include wireless communication and may be in communication with a server web application client and phone application displaying historical and current information and data related to the operation and status of the water pumping system. Data may include water flow characteristics, power consumption, water reserves, and overall system efficiency.

In some embodiments, the water pumping systemmay include a pressure transducer(e.g., sensor) to continuously monitor the water pressure within the system. This component monitors system pressure, facilitating real-time adjustments via the controllerto maintain optimal conditions. Safety mechanisms, including a check valveand a pressure relief valve, are crucial for preventing backflow and managing excess pressure, respectively. In such embodiments, the transducersensor data is relayed to the system controller, which is operable to dynamically adjust the pump's operation to maintain the optimal pressure, enhancing the efficiency of the pump and motor assemblybased on the system controllercalibrations. The water pumping system may include a pressure tankto mitigate the frequency of pump activation cycles, thereby reducing wear and promoting longevity. The water pumping systemmay include safety components such as a check valveto prevent backflow and a pressure relief valveto release excess water if the pressure exceeds safe levels, thus safeguarding the system's integrity.

In operation, as best illustrated in the flow diagram of, the present invention provides an advanced fluid control system operable to maintain optimal flow and pressure of water within a distribution network. The system controllerorchestrates the operation of a pump and motor assemblyin a surface pressure boosting configuration. The system controllerreceives power from a single-phase power supply electrical lineemanating from an electrical panel, which is connected to an electrical power input line. The system controllermay be operable to provide three-phase power to the motor and pump assemblyvia the electrical power and control line. The system controllermay further provide power and receive readings from the pressure transducervia the electrical line.

As water enters the system from the water wellvia the water supply line, it is directed through a series of flow regulation components, including a check valvethat ensures unidirectional flow and a ball valvefor manual flow interruption. The pump and motor assemblythen propel the water through the system, with its speed being finely tuned by the system controllerto control the pressure based on real-time feedback from the pressure transducer. To safeguard against overpressure, a pressure relief valvemay be placed downstream of the pump, ready to discharge excess water if needed. The system's pressure may be continuously monitored by a sensor or pressure transducer, which is in communication with the control systemto enable responsive adjustments to the pump's operational parameters. Additionally, a pressure gaugeprovides a manual (e.g., analog, digital, etc.) pressure readout for system monitoring. A pressure tankis incorporated to store pressurized water, effectively reducing pump cycling frequency and ensuring consistent pressure within the network. A bypass maintenance lineis available for system servicing or operational modifications, allowing for continued system operation during maintenance activities. The system culminates at the water output, where the pressurized water is finally dispensed for use to the residential building.

The feedback loop from the pressure transducerto the control system, allowing for real-time control of the pump and motor assemblyand thus, fluid flow and pressure. The provision of such dynamic control capabilities exemplifies the system's innovative approach to managing water distribution efficacies.

In some embodiments, as illustrated in the flow diagram of, the water control systemB may be adapted for a submersible well pumpB that is positioned in the water welland may include hydraulic stages that are operable to output a high water and pressure output for deep well depths. In such implementations, the submersible well pumpB may include an integrated check valveand is in communication with the controllervia the communication and power line. The pumped water may travel along conduitto tank, and pressure relief valvemay be positioned therebetween. A pressure transducermay be positioned after the water tankto monitor the water outputto the residential structure. In such embodiments, the pressure transducercommunicates with the system controllerto perform calibration calculations and adjust the well pump characteristics based on desired water output demands.

In some embodiments, the water pumping systemmay include a bypass maintenance linefor conducting repairs or maintenance without disrupting the water supply, and a pressure gaugefor manual pressure monitoring, as shown in. The water outputof the pumping systemis designed to connect seamlessly with the residential plumbing, delivering potable water as needed. This portable well pump utility structurethus presents a self-contained, versatile solution for supplying potable water to residential structures from a water well, ensuring reliability and ease of use. For maintenance or in case of a bypass need, the ball valvebetween the bypass maintenance lineand the motor and pump assemblyis shut, thereby closing off flow through the motor, control system, and tank. To continue the flow along the maintenance line, the ball valveon the bypass maintenance lineis opened, allowing for flow through the line to the water output line, allowing for repairs or maintenance without interrupting the service. Finally, the water outputis the endpoint where the controlled and pressurized water is delivered for usage to the residential structure.

In some embodiments, as illustrated in the flow diagram of, the water control systemC may be adapted for a combination submersible well pumpB and surface pressure boosting water pump and motor assemblyA. In such embodiments, the submersible well pumpB is positioned in the water welland may include hydraulic stages that are operable to output a high water and pressure output for deep well depths. In such implementations, the submersible well pumpB may include an integrated check valveB and is in communication with the controllervia the communication and power lineB and the pumped well water may travel along conduitB to the input conduitand pressure relief valveB may be positioned therebetween. The above surface pump and motor assemblyA may include a pressure transducer, which may be positioned after the water tankto monitor the water outputto the residential structure. In such embodiments, the pressure transduceris in communication with the system controllerto perform calibration calculations and adjust the well pump characteristics based on desired water output demands. In such embodiments, the system controllermay independently adjust the speed of the submersible well pumpB and the motor and pump assemblyA based on water output and the most efficient combination.

In some embodiments, the water controllermay include an energy-optimizing module with an advanced algorithm that can predict water usage patterns and adjust the pump operation and tank water output. The controller may also include an enhanced monitoring module, such as predictive maintenance alerts based on the analysis of historical operation data, and may involve machine learning algorithms to predict potential system failures before they occur.

In some embodiments, the water pumping systemmay include a modular design allowing for expansion to the system, enabling users to add additional features such as water filtration (e.g., Reverse osmosis system, Saltwater free water filtration), heating, remote control capabilities, within the structure. In some embodiments, the water pumping systemmay be pre-configured with the above additional features. In some embodiments, the system controllermay include various sensors that may be operable to monitor specific environmental conditions, such as extreme temperatures, high humidity, or saline environments, to ensure the system's reliability and longevity in diverse geographical locations.

In some embodiments, as illustrated in, the water control systemD may be operably incorporated into applications having a surface-level water storage tank, a water well, and a residential building. In such applications, the water storage tankmay store water from the water welland provide water to the surface pressure boosting water pump and motor assemblyA, thereby the residential building. The water storage tankmay have a capacity ranging from 2500 gallons to 7500 gallons and may have a conduitthat communicates with the submersible water pump conduitB and the water input conduit. The water storage tankmay have a first float switchA that is operable to measure an upper level of fluid and a second float switchB that is operable to measure a lower level of fluid, each float switch (A,B) may be in electrical communication with the VFD via the electrical line (A,B), respectively.

The first float switchA may measure the water level of the tank, and the VFDmay monitor the water level and engage the submersible well pumpB to maintain the optimal water level. In some embodiments, the first float switchA may be in communication with a submersible control box module or secondary VFD (not shown). The second float switchB may be configured as an emergency shutoff that is in communication with VFDwhen the float switchB switches state the VFD may disengage the water pump and motor assemblyA. In some implementations, the inlet conduitball valvemay be in electrical communication with the VFD via line, and the tank conduit may have a ball valvethat is in electrical communication with the VFD via lineB. When filling the tankthe VFD may configure the inlet conduitball valvein a closed configuration and may engage the submersible water pumpand provide potable water to the storage tank. The first float switchA may measure the water level, and the VFD may shut off the submersible pumpB and reengage the ball valveto an open configuration. In some embodiments, the VFDmay disengage the water supply from the tankby shutting the ball valveinto an off position via the electrical lineA and may provide potable water directly to the inlet conduitusing only the water provided from the submersible well pumpB. In such implementations, the submersible well pumpB may include an integrated check valveB and is in communication with the controllervia the communication and power lineB and the pumped well water may travel along conduitB to the input conduitand pressure relief valveB may be positioned therebetween. The above surface pump and motor assemblyA may include a pressure transducer, which may be positioned after the water tankto monitor the water outputto the residential structure. In such embodiments, the pressure transducercommunicates with the system controllerto perform calibration calculations and adjust the well pump characteristics based on desired water output demands. In such embodiments, the system controllermay independently adjust the submersible well pumpB speed and the motor and pump assemblyA based on water output and the most efficient combination.

In a simplified embodiment, as illustrated in, the water control systemE may be operably incorporated into applications having a surface-level water storage tank, a water well, and a residential building. In such embodiments, the water control systemE may include a submersible well pumpB and a surface pressure boosting water pump and motor assemblyA, in electrical communication with a VFD. The VFDA may include a submersible control box moduleB or may be in communication with an independent submersible control boxB. The VFDs (A,B) may also be in communication with a first and second flow switch (A,B) in the water tank, a pressure transducer, and receive power from the electrical panel. The first float switchA, may be an upper float switch with a conduitA and wires running to a submersible control boxB or VFDA to turn the submersible pumpB on or off. The second float switchB, may be a lower float switch with a conduitB and wires running to the VFDA to control the pump and motor assemblyA. In other embodiments, the float switches (A,B) may be mechanical float switches (e.g., vertical float, horizontal), magnetic float switches (e.g., single-point, multi-point), optical, capacitive, ultrasonic, pneumatic, or electronic float switches. The water storage tankmay store water from the water welland provide water to the surface pressure boosting water pump and motor assemblyA, thereby, the residential building. The water storage tankmay receive water from the conduitF, which is pumped from the submersible water pumpB. The tankmay also have a water output conduitB, which provides water to the input conduit. The electrical panelmay include auxiliary power systemsincluding a GFI/GFCI outlet, climate controller, a heat lamp or heat pump, and the utility structure lighting.

In some embodiments, the utility structuremay include mounting plateA that is coupled to a vertical member of the framevia a swivel hingeA. The mounting plateA may be operable to secure the electrical panel. Similarly, a mounting plateB may be coupled to a vertical member of the framevia a swivel hingeB. The mounting plateB may be operable to secure the system controller. In such embodiments, the mounting plates (A,B) may be configurable between an open and closed position as illustrated by comparingand. The mounting plate (A,B) closed configuration ofmay be ideal for transporting the system, thereby preventing movement or damage to the panels, and the open configuration ofmay be suited for normal operation and ease of access to water pumping system. In other embodiments, the wallsmay be removable to allow technicians access to the system's hard-to-reach regions. In some embodiments, the utility structurepanels may be prepared for surface finishing (e.g., stucco, plaster, siding, etc.) and may include a roof.

In some embodiments, as illustrated ina quick-connect manifoldmay be integrated into the portable well pump utility structureto facilitate streamlined connections between the electrical power input line, water supply, and water outputconduits. In such embodiment, the manifoldmay have a pin and sleeve type connectorthat is operable to couple the electrical input from the grid to the electrical supply lineand may be independent of the electrical boxand may be operable to distribute electrical power uniformly to the system's components, including the system controllerand pump motor assembly, optimizing operational efficiency and reliability. The manifold may also include a water supply input connectorthat is operable to quickly connect the water supply linedirectly to welland may efficiently manage the intake of water from the well, and may incorporate mechanisms such as shutoff valves, screens, and filters to ensure the water entering the system is clean and controlled. This design minimizes potential contaminants and maintains consistent water flow into the pumping system. The manifoldmay further include a water output line connectorthat is operable to connect the water output lineto the buildingwater supply, providing a controlled and pressurized water delivery, the manifoldmay include pressure regulators and check valves to ensure the water is delivered at a consistent pressure, safeguarding against fluctuations and potential backflow into the system. In such embodiments, the manifold provides easy access and maintenance, with components such as isolation valves and diagnostic ports to facilitate troubleshooting and repairs without disrupting the entire system. This modular approach allows for flexibility in system configuration and expansion, accommodating various installation environments and operational demands, and facilitates rapid installation and coupling of the water pumping systemto the residential building.

It is to be understood that variations, modifications, and permutations of embodiments of the present invention, and uses thereof, may be made without departing from the scope of the invention. It is also to be understood that the present invention is not limited by the specific embodiments, descriptions, or illustrations or combinations of either components or steps disclosed herein, and that the present invention encompasses many other combinations of the various features disclosed herein. The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated. Although reference has been made to the accompanying figures, it is to be appreciated that these figures are exemplary and are not meant to limit the scope of the invention. It is intended that the scope of the invention be defined by the claims appended hereto and their equivalents.

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Unknown

Publication Date

November 27, 2025

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Cite as: Patentable. “WELL PUMP HOUSING AND TRANSPORTATION SYSTEM” (US-20250361702-A1). https://patentable.app/patents/US-20250361702-A1

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