Patentable/Patents/US-20250361792-A1
US-20250361792-A1

Systems and Methods for Downhole Service Tools

PublishedNovember 27, 2025
Assigneenot available in USPTO data we have
Inventorsnot available in USPTO data we have
Technical Abstract

A mechanical service tool that may include one or more anchors, a cutter, a communication and control system, and one or more sensors, as well as methods for operating the mechanical service tool, are provided. The one or more anchors may extend radially from the mechanical service tool and the cutter may move relative to the mechanical service tool. The cutter may include a drilling bit. The communication and control system may obtain remote commands that control the cutter, the one or more anchors, or both. The one or more sensors may detect operational conditions of the mechanical service tool and may be operatively coupled to the communication and control system.

Patent Claims

Legal claims defining the scope of protection, as filed with the USPTO.

1

. A jar tool of a mechanical service tool, the jar tool comprising:

2

. The jar tool of, wherein the second direction is downhole.

3

. The jar tool of, wherein the second direction is toward the surface.

4

. The jar tool of, wherein at least one additional jar tool is coupled to the jar tool to increase a magnitude of the impulse.

5

. The jar tool of, wherein a release position of the impact weight is adjustable to change a magnitude of the impulse.

6

. The jar tool of, further comprising:

7

. The jar tool of, further comprising:

8

. The jar tool of, further comprising an on-board computer configured to monitor and control operation of the jar tool in real time.

Detailed Description

Complete technical specification and implementation details from the patent document.

This application is a Continuation of U.S. application Ser. No. 18/065,930, filed Dec. 14, 2022, which is a Continuation of U.S. application Ser. No. 16/649,478, filed Mar. 20, 2020, which is a National Stage Entry of PCT/US2018/052171, filed Sep. 21, 2018, which claims the benefit of U.S. Provisional Application No. 62/561,414, entitled “SYSTEMS AND METHODS FOR DOWNHOLE SERVICE TOOLS,” filed Sep. 21, 2017, the disclosure of which is are hereby incorporated herein by reference.

This disclosure relates to systems and methods for performing mechanical operations within a wellbore and/or a casing using downhole mechanical service tools.

This section is intended to introduce the reader to various aspects of art that may be related to various aspects of the present techniques, which are described and/or claimed below. This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present disclosure. Accordingly, it should be understood that these statements are to be read in this light, and not as an admission of any kind.

Producing hydrocarbons from a wellbore drilled into a geological formation is a remarkably complex endeavor. In many situations, a casing may be disposed within the wellbore to assist in transporting hydrocarbons from within the geological formation to a collection facility at the surface of the wellbore. In other situations, the casing may be used to isolate and/or protect delicate systems within the casing from physical damage (e.g., abrasion, exposure to corrosive wellbore fluids) due to contact with the geological formation. However, there may be times where it is desirable to gain access behind the casing in certain specific locations.

A summary of certain embodiments disclosed herein is set forth below. It should be understood that these aspects are presented merely to provide the reader with a brief summary of these certain embodiments and that these aspects are not intended to limit the scope of this disclosure. Indeed, this disclosure may encompass a variety of aspects that may not be set forth below.

In one example, a mechanical service tool includes one or more anchors, a cutter, a communication and control system, and one or more sensors. The one or more anchors extend radially from the mechanical service tool. The cutter moves relative to the mechanical service tool and includes a drilling bit. The communication and control system obtains remote commands that control the cutter, the one or more anchors, or both. The one or more sensors detect operational conditions of the mechanical service tool and are operatively coupled to the communication and control system.

In another example, a method includes disposing a mechanical service tool within a casing of a wellbore, fastening the mechanical service tool to an interior surface of the casing through one or more anchors, extending a cutter comprising a drilling bit from the mechanical service tool, and machining the interior surface of the casing using the cutter.

In another example, an anchor of a mechanical service tool includes an actuator, a caliper, and a power unit. The caliper includes a friction pad that contacts an interior surface of a wellbore casing. The power unit extends the actuator from the anchor towards the interior surface of the casing.

In another example, a method includes disposing a mechanical service tool within a casing of a wellbore, extending an actuator of an anchor of the mechanical service tool, and moving a caliper towards an interior surface of the casing using the actuator.

In another example, an impact system of a mechanical service tool includes at least one shaft, an impact weight, a spring, a hammer mechanism, and a drilling bit. The at least one shaft is coupled to a driving motor. The impact weight is disposed within a housing of the mechanical service tool and the at least one shaft extends through an opening of the impact weight. The spring is coupled to the impact weight and the housing, and coils about an axis. The hammer mechanism engages or disengages the at least one shaft from the driving motor. The drilling bit is coupled to the at least one shaft of the mechanical service tool.

In another example, a method includes rotating at least one shaft of an impact system using a driving motor and winding a spring about an axis. The at least one shaft is disposed within a central portion of the spring. The method additionally includes unwinding the spring about the axis and accelerating an impact weight of the impact system. Furthermore, the method includes decelerating the impact weight and imposing a force on a drilling bit.

In another example, a jar tool of a mechanical service tool includes a threaded rod disposed within a tool body, a spring, and a hammer assembly. The threaded rod moves an anvil in a first direction to a first position within the jar tool. The spring applies a first force on the anvil in a second direction. The hammer assembly moves the anvil in the second direction towards a second position within the jar tool to generate a second force in the second direction that loosens the mechanical service tool from an obstruction within a casing.

In another example, a method includes disposing a jar tool within a casing of a wellbore, moving an anvil of the jar tool to a first position in a first direction, tensioning a spring coupled to the anvil to apply a first force to the anvil in a second direction, and moving the anvil in the second direction towards a second position to generate a second force in the second direction that loosens the mechanical service tool from an obstruction within the casing.

In another example, a patching tool of a mechanical service tool includes a threaded rod disposed within a patching sleeve, a shuttle coupled to the threaded rod, and a nose cone configured to guide the patching tool through a casing. The threaded rod couples to a driving motor that rotates the threaded rod. The shuttle couples to the threaded rod and moves axially along the threaded rod to expand the patching sleeve. The patching sleeve contacts an interior surface of the casing. The nose cone has a chamfered interior edge that guides the patching tool through the casing and reduces a risk of the patching tool catching the patching sleeve after the patching sleeve has expanded.

In another example, a method includes disposing a patching tool within a casing, rotating a threaded rod using a driving motor to move a shuttle, and expanding a patching sleeve within the casing when the threaded rod moves the shuttle from a first position to a second position.

In another example, a rotary cutter tool of a mechanical service tool includes one or more centralizing arms, one or more cutting arms, a cutter coupled to each cutting arm, and control electronics. The one or more centralizing arms radially extend from the rotary cutter tool and contact an interior surface of a casing. The one or more cutting arms radially extend from the rotary cutter tool and machine the interior surface of the casing. The control electronics obtains remote commands to control the centralizing arms, the cutting arms, and/or the cutter.

In another example, a method includes disposing a rotary cutter tool within a casing of a wellbore, centralizing the rotary cutter tool within the casing using one or more centralizing arms, extending one or more cutters from the rotary cutter tool towards an interior surface of the casing, and machining the interior surface of the casing using the one or more cutters.

In another example, a flow control device of a mechanical service tool includes a stationary member including a first slot, a floating element disposed circumferentially inward of the stationary member, and a prime mover disposed circumferentially inward of the floating element. The stationary member contacts an interior surface of a casing. The floating element includes a second slot and rotates about a central axis. The prime mover is coupled to the mechanical service tool, the mechanical service tool rotates the prime mover about the central axis, and the prime mover rotates the floating element about the central axis.

In another example, a method includes disposing a flow control device within a casing of a wellbore, anchoring a mechanical service tool to the casing, rotating a prime mover about a central axis using the mechanical service tool, rotating a floating element using the prime mover, and regulating a flow of fluid entering the casing.

In another example, a mechanical charging tool of a mechanical service tool includes an input shaft, a generator, and one or more output leads. The input shaft is rotated by a motor unit of the mechanical service tool. The generator converts rotational energy of the input shaft to electrical energy. The one or more output leads transfer the electrical energy to one or more components of the mechanical service tool.

In another example, a method includes disposing a mechanical charging tool within a casing of a wellbore; rotating an input shaft of the mechanical charging tool using a mechanical service tool, rotating a generator using the input shaft, generating electrical energy using the generator, and transmitting the electrical energy to the mechanical service tool using one or more leads of the mechanical charging tool.

Various refinements of the features noted above may be undertaken in relation to various aspects of the present disclosure. Further features may also be incorporated in these various aspects as well. These refinements and additional features may exist individually or in any combination. For instance, various features discussed below in relation to one or more of the illustrated embodiments may be incorporated into any of the above-described aspects of the present disclosure alone or in any combination. The brief summary presented above is intended to familiarize the reader with certain aspects and contexts of embodiments of the present disclosure without limitation to the claimed subject matter.

One or more specific embodiments of the present disclosure will be described below. These described embodiments are only examples of the presently disclosed techniques. Additionally, in an effort to provide a concise description of these embodiments, all features of an actual implementation may not be described in the specification. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which may vary from one implementation to another. Moreover, it should be appreciated that such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.

When introducing elements of various embodiments of the present disclosure, the articles “a,” “an,” and “the” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements. Additionally, it should be understood that references to “one embodiment” or “an embodiment” of the present disclosure are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features.

With this in mind,illustrates a well-logging systemthat may employ the systems and methods of this disclosure. The well-logging systemmay be used to convey a downhole tool (e.g., a mechanical service tool) or a dummy weight through a geological formationvia a wellbore. The mechanical service toolmay be conveyed on a cablevia a logging winch system. Although the logging winch systemis schematically shown inas a mobile logging winch system carried by a truck, the logging winch systemmay be substantially fixed (e.g., a long-term installation that is substantially permanent or modular). Any suitable cablefor well logging may be used. The cablemay be spooled and unspooled on a drumand an auxiliary power sourcemay provide energy to the logging winch systemand/or the mechanical service tool.

The mechanical service toolmay perform various mechanical operations (e.g., machining operations) within the wellboreand/or may provide logging measurementsto a data processing systemvia any suitable telemetry (e.g., via electrical or optical signals pulsed through the geological formationor via mud pulse telemetry). The data processing systemmay process the logging measurements. The logging measurementsmay include certain properties of the mechanical service tool(e.g., location, orientation) that may indicate the operational status of the mechanical service tool.

To this end, the data processing systemthus may be any electronic data processing system that can be used to carry out the systems and methods of this disclosure. For example, the data processing systemmay include a processor, which may execute instructions stored in memoryand/or storage. As such, the memoryand/or the storageof the data processing systemmay be any suitable article of manufacture that can store the instructions. The memoryand/or the storagemay be ROM memory, random-access memory (RAM), flash memory, an optical storage medium, or a hard disk drive, to name a few examples. A display, which may be any suitable electronic display, may provide a visualization, a well log, or other indication of properties in the geological formationor the wellboreusing the logging measurements.

The mechanical service toolmay be used to perform a variety of downhole machining operations. Turning now to, an embodiment of the mechanical service toolis shown disposed within a casingof the wellbore. The casingmay serve to isolate an interior regionof the wellborefrom the geological formation. In another embodiment, the mechanical service toolmay be disposed directly within the wellborewithout the casing. As described in more detail herein, the mechanical service toolmay be used to perform various mechanical operations (e.g., milling, grinding, cutting) within the casingand/or against the formationalong the wall of the wellbore. With the foregoing in mind, it may be useful to first describe one embodiment of the mechanical service tool. The mechanical service toolmay include a tool body, which may couple to one or more anchorsand/or additional subcomponents. The mechanical service toolmay include an upper end portionand a lower end portion. A cutter mechanismmay be disposed between the upper end portionand the lower end portionof the mechanical service tool. The cutter mechanismmay be used to perform the mechanical operations (e.g., machining, grinding, cutting) on the casing. To facilitate further discussion, the mechanical service tooland its subcomponents may be described with reference to a longitudinalaxis or direction, and a radialaxis or direction.

A methodmay be used to operate the mechanical service tooland/or carry out the mechanical operations set forth above, as shown in. Blockrelates todiscussed above, in which the mechanical service toolmay be raised or lowered into the wellborevia the cable. The machining operations may include various portions (e.g., individual machining processes), embodiments of which are shown in. The portions may be executed in a different order than presented in. Additionally or otherwise, the machining operations may include additional portions or fewer portions than those shown in.

Blockofrelates to. The anchorsmay be used to restrict longitudinaland/or radialmovement of the mechanical service toolwith respect to the casing. The anchorsmay include friction padsthat may extend radiallyfrom the mechanical service tooltowards an interior surfaceof the casing. The friction padsmay apply a forceagainst the interior surface. In one embodiment, the forcemay be sufficient to support the weight of the mechanical service tooland prevent the mechanical service toolfrom sliding in the longitudinaldirection within the casing. In another embodiment, the cablemay additionally support a portion or all of the weight of the mechanical service tool. Additionally or otherwise, the anchorsmay centralize the mechanical service toolwithin the casingby ensuring that an axial centerlineof the mechanical service tooland an axial centerlineof the casingare concentric.

Blockofrelates to. The cutter mechanismmay include linkageswhich allow a cutting headhousing a drilling bitto extend towards the interior surfaceof the casing. As such, the drilling bitmay extend perpendicular to the axial centerlineof the casing, or at an angle deviating from the axial centerline. The drilling bitmay rotate through driving motor(e.g., hydraulic motor, electric motor) to facilitate drilling (e.g., penetrating a material). The linkagesmay couple to actuators (not shown), which may apply a forceto the drilling bit, and hence the interior surfaceof the casing. As such, the drilling bitmay drill (e.g., penetrate) into the casing. The drilling bitmay be substituted for an additional machining tool, such as an end mill, grinding wheel, or the like. Although only one drilling bitis shown in the illustrated embodiment, the cutting headmay house,,,, or more drilling bits.

In one embodiment, reaction pads(e.g., rollers) may radially extend towards the interior surfaceof the casingin addition to, or in lieu of, the friction padsof the anchors. As discussed in more detail herein, the reaction padsmay include rollers which allow the cutter mechanismto rotate about the axial centerlineof the mechanical service tool. The reaction padsmay additionally stabilize and/or or provide rigidity to the mechanical service toolby providing a counter forceto the forcewhich may be exerted onto the mechanical service toolby the drilling bit. The counter forcemay prevent axial deflections (e.g., bending in the radialdirection) of the mechanical service toolwhile performing the machining operations on the casing.

Blockofrelates to. In one embodiment, the cutter mechanismmay move longitudinallyalong the tool bodyof the mechanical service tool. In one embodiment, the anchorsmay keep the mechanical service toolstationary with respect to the casingwhile the cutter mechanismmoves along the tool body. The cutter mechanismmay hence move the drilling bitin the longitudinaldirection while the drilling bitmay drill into the casing. For example, the cutting toolmay house a linear actuator(e.g., a hydraulic cylinder) that may include a piston rod. The piston rodmay couple to the cutter mechanism. As such, the linear actuatormay apply a forceto the piston rodthat may move the cutter mechanismand hence the drilling bitlongitudinallyalong the axial centerlineof the mechanical service tool. As set forth above, the reaction padsmay stabilize the mechanical service tooland the cutter mechanismwhile still allowing the cutter mechanismto move in the longitudinaldirection with respect to the casing. In another embodiment, the entire mechanical service toolmay be moved longitudinallywithin the casingvia movement of the cable. As such, the drilling bitmay create elongated axial holeswithin the casing. In another embodiment, the drilling bitmay only partially penetrate the casing, such that the longitudinalmovement of the drilling bitwithin the casingmay create elongated axial slots.

In another embodiment, as shown in, the cutter mechanismmay be used to create elongated radial holesand/or elongated radial slots within the casing. The cutter mechanismmay couple to the mechanical service toolvia rotatable couplings(e.g., bearing assemblies). In one embodiment, the rotatable couplingsmay allow the cutter mechanismto rotate about the axial centerlineof the mechanical service toolwhile the remaining portions of the mechanical service tool(e.g., tool body, anchors) remain stationary with respect to the casing. The reaction padsmay stabilize the mechanical service toolwhile still allowing the cutter mechanismto rotate. The cutter mechanismmay be rotated via a swivel mechanism(e.g., hydraulic motor, electric motor) which may couple to the mechanical service tool(e.g., the anchors). The swivel mechanismmay apply a torqueto the cutter mechanismwhich may rotate the cutting headand hence the drilling bitabout the axial centerlineof the mechanical service tool. In another embodiment, the swivel mechanismmay rotate the cutter mechanismat an angle about the axial centerline.

In another embodiment, the mechanical service toolmay simultaneously perform the processes shown in. For example, the drilling bitmay move longitudinallyalong the casingand rotate about the axial centerlineof the casing. In addition, the linkagesmay adjust the depth at which the drilling bitmay penetrate the casing. This may allow the drilling bitto machine cuts of complex geometry into the casing.

illustrate a cross-sectional view of the casingand the cutter mechanism.shows the cutter mechanismin a retracted position within the mechanical service tool(e.g., as shown in). The reaction padsmay include rollerswhich may move along any direction (e.g., longitudinally, circumferentially) along the interior surfaceof the casing. In another embodiment, the cutter mechanismmay be completely disposed within the mechanical service toolin the retracted position (e.g., the cutter mechanismdoes not exceed the smallest radialdimension of the mechanical service tool).

shows the cutter mechanismin an extended position in which the drill bitmay apply the forceagainst the casing(e.g., as shown in). The cutter headmay extend from the mechanical service tooland towards the interior surfaceof the casing. In one embodiment, the drilling bitmay penetrate the casingat a desired depth (e.g., to create a slot or penetrate a hole) by altering the forceapplied to the drilling bit.shows the cutter mechanismrotating about the axial centerlineof the mechanical service toolto create the radial holeand/or elongated slot within the casing(e.g., as shown in). The torquemay rotate the cutter mechanismabout the longitudinalaxis. Additionally or otherwise, the cutter mechanismand drilling bitmay move in the longitudinaldirection with respect to the casing (e.g., as shown in).

Blockofrelates to. In one embodiment, the mechanical service toolmay include one or more sensorscoupled to the mechanical service tool. As shown in the illustrated embodiment, the one or more sensorsmay couple to various components of the mechanical service toolsuch as the tool body, anchors, cutter head, piston rod, or any additional component. The one or more sensorsmay collect pertinent data (e.g., measure displacement of the piston rod) about the components of the mechanical service tooland transmit said data to the surface via the telemetry (e.g., via electrical or optical signals pulsed through the geological formationor via mud pulse telemetry). As set forth above, the data processing systemmay process the data collected by the one or more sensors. The one or more sensorsmay additionally provide data about the position of the mechanical service toolwithin the wellbore.

In one embodiment, the mechanical service toolmay include a communication and control systemwhich may receive and process a portion or all of the data received by the one or more sensors. The communication and control systemmay additionally transmit said data to the data processing systemvia suitable telemetry. In another embodiment, the data processing system, communication and controls system, or an additional system may use the received data to automate a portion, or all of the machining operations set forth herein.

The anchorsof the mechanical service toolmay be rotary-powered, as described by a methodshown in. In one embodiment, the anchorsmay also serve as centralizers. In another embodiment, separate centralizers may be used in combination with, or in lieu of the anchors. Blockofrelates to. The mechanical service toolmay be lowered to a desired depth within the wellboreand the casing. The anchorsmay restrict the longitudinaland/or the radialmovement of the mechanical service toolwithin the casing. The friction padsmay extend radiallyfrom the mechanical service tooltowards the interior surfaceof the casing. In one embodiment, the anchorsmay include a first caliperand a second caliperthat may be operated independently. Although only two calipers are shown in the illustrated embodiment, the anchorsmay include 1, 2, 3, 4, 5, or more calipers.

Blockofrelates to. A controllermay couple to the mechanical service tool. The controllermay be operatively coupled to the data processing systemand may operate a power unit(e.g., one or more electric motors). The first calipermay couple to a first actuator(e.g., a first threaded rod) and the second calipermay couple to a second actuator(e.g., a second threaded rod). In another embodiment, the first caliperand second calipermay couple to the same actuator. The power unitmay actuate the first actuatorand/or the second actuator, such that the first actuatormay apply a first forceto first caliperand the second actuatormay apply a second forceto the second caliper. For example, the electric motor may be used to rotate the first threaded rod and/or the second threaded rod to apply the first forceand the second forcerespectively.

The first caliperand the second calipermay be used to centralize the mechanical service toolwithin the casing(e.g., coincide the central axisof the mechanical service toolwith the central axisof the casing). As such, the first caliperand the second calipermay apply an equal force (e.g., forceand force) against the inner surfaceof the casing. In another embodiment, the first caliperand the second calipermay offset the axial centerlineof the mechanical service tooland the axial centerlineof the casing. For example, the first forcemay be smaller than the second force, such that the mechanical service toolmay move radially, perpendicular to the interior surfaceof the casing. In another embodiment, the first actuatorand second actuatormay tilt the mechanical service toolat an angle from the longitudinalaxis within the casing. The anchorsmay be positioned above or below the cutter mechanism. In another embodiment, the anchorsmay be positioned both above and below the cutter mechanism, or at any other position on the tool body.

In another embodiment, the power unitmay include a hydraulic system (e.g., hydraulic pump). In the same embodiment, the first actuatorand the second actuatormay include a first hydraulic cylinder and a second hydraulic cylinder respectively. The hydraulic pump may alter a pressure of hydraulic fluid sent to each the first actuatorand the second actuatorrespectively and hence alter a magnitude of the first forceand the second forcerespectively. In another embodiment, the power unitmay be replaced, or used in combination with, an external power unit(e.g., an external hydraulic pump) which may be located at the surface of the wellbore. The external hydraulic pump may supply the hydraulic fluid required to operate the first actuatorand the second actuator.

The mechanical service toolmay use an impact system, an example of which is shown in. The impact systemmay couple between the drilling bitand the driving motorof the mechanical service tool. The impact systemmay generate and impart an additional linear impact force and an additional rotational torque to the drilling bit. With the foregoing in mind, it may be useful to first describe one embodiment of the impact system. The impact systemmay include a housingthrough which an upper shaftand a lower shaftmay extend. The upper shaftmay couple to the driving motorand the lower shaftmay couple to a chuckwhich houses the drilling bit. A rotating cap platemay couple to the upper shaft. The rotating cap plateof upper shaftmay be guided by upper bearingsdisposed within the housingand the lower shaftmay be guided by lower bearingsdisposed within the housing.

A springmay be disposed about the upper shaftsuch that the upper shaftmay rotate within a central portion of the spring. The springmay include an upper end portionthat may couple to the rotating cap plateand a lower end portionthat may couple to an impact weight. The impact weightmay couple to an upper hammerthat includes angled upper teeth. Both the impact weightand the upper hammermay rotate independently from the upper shaft. The impact weightmay be guided by bearingswhich may be disposed circumferentially between the impact weightand the housing. The lower shaftmay couple to a lower hammerthat includes angled lower teeth. To facilitate further discussion, the impact systemand its components may be described with reference to an axial direction(e.g., the radialdirection with respect to the casingof) and a lateral direction(e.g., the longitudinaldirection with respect to the casingof).

Turning now to, showing an embodiment of a methodof operation of the impact system. Blocksandrelate to. The driving motormay apply a driving torqueto the upper shaft. The cutter headmay apply the linear force(as shown in) to the impact system. In the impact system, friction between the drilling bitand the inner surfaceof the casingmay temporarily cause the lower shaftto remain stationary. In this embodiment, the upper teethof the upper hammermay be held stationary by the lower teethof the lower hammer. As such, the impact weightmay be restricted from rotation.

The upper end portionof the springcoupled to the cap platemay rotate while the lower end portionof the spring coupled to the impact weightmay remain stationary. As such, the rotating cap platemay wind (e.g., coil helically) the spring. The winding of the springmay store potential energy in the spring. The springmay decrease in length while being coiled about the upper shaftand may move the impact weightand the upper hammerupwards in the axialdirection. As the springcontracts, a gapmay form between the upper teethand the lower teethof the upper hammerand lower hammerrespectively.

Blocksandofrelate to. Once the gapsurpasses a predetermined distance, the upper hammerand lower hammermay rotate such that the upper teethand lower teethmove to the next position (e.g., engage with a subsequent tooth). As such, the impact weightand the upper hammermay simultaneously descend axiallywhile rotating about the upper shaftas the springreturns to an uncoiled state (e.g., the spring rotates to release the stored potential energy). The stored potential energy of the springmay be transferred as rotational energy (e.g., inertia) to the impact weightand the upper hammer. When the upper teethand lower teethreengage, the inertial energy of the rotating impact weightmay be transferred to the stationary lower hammerin a small time interval. This may temporarily impart an additional rotational torqueto the lower shaftthat may be larger than the driving torqueoriginally provided by the driving motor. Furthermore, the impact weightmay generate an additional linear forcewhen the upper hammerengages with the lower hammerand the axial motion of the impact weightis abruptly halted.

As such, the impact systemmay generate impulses of rotational torqueand linear forceby storing energy of the driving motorof a specified time frame (e.g., the rate at which the springcoils and contracts). In some embodiments, the rotational torqueand the linear forcegenerated by the impact system may be larger than the driving torquegenerated by the driving motorand/or the forcegenerated by the linkagesof the cutter head.illustrate one embodiment of the impact systemand methodof operation. However, the first shaftand second shaftmay be replaced by a single shaft (e.g., a central shaft). As such, the drilling bitmay rotate continuously while the upper hammerand lower hammercoil the springand store potential energy within the impact system.

illustrates a jar toolthat may couple to the tool bodyof the mechanical service tool. The jar toolmay loosen the mechanical service toolfrom a constriction within the wellbore. For example, in one embodiment, the geological formationmay shift and hence restrict a diameter (e.g., form the constriction) of the wellbore. In this embodiment, the wellboremay pin (e.g., restrict longitudinalmovement) the mechanical service toolwithin the casingand/or the wellbore. The jar toolmay loosen the mechanical service toolfrom the wellboreby providing a longitudinalforce to the mechanical service tool.

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Publication Date

November 27, 2025

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