Patentable/Patents/US-20250366627-A1
US-20250366627-A1

Mattress with Stacked Air Chambers

PublishedDecember 4, 2025
Assigneenot available in USPTO data we have
Inventorsnot available in USPTO data we have
Technical Abstract

Disclosed are beds having stackable air chambers. A mattress can include a first air chamber, a second air chamber stacked beneath the first air chamber and fluidly connected to the first air chamber, and a support stacked beneath the first air chamber and positioned between the second air chamber and a foot end of the mattress. The first air chamber can extend across a length of the mattress from a head end to the foot end of the mattress. The second air chamber can be positioned at a shoulder region of the mattress. The first and second air chambers can have a common internal pressure, such that decreasing the pressure in the first and second air chambers cause the support stacked beneath the first air chamber and positioned between the second air chamber and the foot end of the mattress to increase support at a lumbar region of the mattress.

Patent Claims

Legal claims defining the scope of protection, as filed with the USPTO.

1

. A mattress comprising:

2

. The mattress of, further comprising a foam layer positioned at a top surface of the mattress above the first air chamber.

3

. The mattress of, wherein the first air chamber extends across a length of the mattress from a head end to the foot end of the mattress.

4

. The mattress of, wherein the second air chamber is positioned at a shoulder region of the mattress.

5

. The mattress of, wherein the first air chamber and the second air chamber have a common internal pressure.

6

. The mattress of, wherein decreasing the common internal pressure in the first air chamber and the second air chamber causes the support stacked beneath the first air chamber and positioned between the second air chamber and the foot end of the mattress to increase support at a lumbar region of the mattress.

7

. The mattress of, wherein one or more additional supports are positioned beneath the first air chamber and between at least one of (i) the second air chamber and a head end of the mattress, (ii) the second air chamber and the support, and (iii) the support and the foot end of the mattress.

8

. The mattress of, further comprising a third air chamber stacked beneath the first air chamber and positioned between the support and the foot end of the mattress, wherein the third air chamber is positioned at a hip region of the mattress.

9

. The mattress of, wherein an additional support is positioned beneath the second air chamber and the support and configured to extend across a length of a bottom surface of the mattress.

10

. The mattress of, further comprising a foam rail structure including a head portion, a foot portion, and first and second side portions, the foam rail structure stacked beneath the first air chamber and configured to extend around a perimeter of the mattress to surround the second air chamber and the support.

11

. The mattress of, wherein the second air chamber extends from a location adjacent to an inner surface of the head portion of the foam rail structure to a shoulder region of the mattress.

12

. The mattress of, wherein the support extends from a location adjacent to the second air chamber to a location adjacent to an inner surface of the foot portion of the foam rail structure.

13

. The mattress of, wherein the support comprises a rectangular open cell foam cushion positioned between the second air chamber and the foot end of the mattress at a location exterior to the second air chamber.

14

. The mattress of, further comprising a first section extending longitudinally between a head end and the foot end of the mattress and extending laterally between a left side and a midline of the mattress, and a second section extending longitudinally between the head end and the foot end of the mattress and extending laterally between a right side and the midline of the mattress, wherein the first section comprises the second air chamber and the support, and the second section comprises a third air chamber and a second support positioned between the third air chamber and the foot end of the mattress, wherein the first air chamber extends across a top surface of the first section and the second section.

15

. The mattress of, wherein:

16

. The mattress of, further comprising a first section extending longitudinally between a head end and the foot end of the mattress and extending laterally between a left side and a midline of the mattress, and a second section extending longitudinally between the head end and the foot end of the mattress and extending laterally between a right side and the midline of the mattress, wherein the first section comprises the first air chamber, the second air chamber, and the support, and the second section comprises a third air chamber, a fourth air chamber, and a second support positioned between the fourth air chamber and the foot end of the mattress, wherein the first air chamber extends across a top surface of the first section and the third air chamber extends across a top surface of the second section.

17

. The mattress of, wherein the first air chamber and the third air chamber are fluidly connected to share a first common pressure and the second air chamber and the fourth air chamber are fluidly connected to share a second common pressure, wherein the first common pressure is different than the second common pressure.

18

. A mattress comprising:

19

. The mattress of, wherein each of the first air chamber and the second air chamber are fluidly independent and independently adjustable.

20

. The mattress of, wherein the mattress is configured to have a relatively level top sleep surface even when pressure is adjusted in the first air chamber and the second lower air chamber but not in the second air chamber and the first lower air chamber.

Detailed Description

Complete technical specification and implementation details from the patent document.

This application is a continuation of U.S. application Ser. No. 17/862,836, filed on Jul. 12, 2022, which claims priority to U.S. Provisional Application Ser. No. 63/223,235, filed on Jul. 19, 2021, the disclosure of which is incorporated by reference in its entirety.

This document describes devices, systems, and methods related to mattresses with air chambers.

In general, a bed is a piece of furniture used for sleeping and relaxing. Many modern beds include a soft mattress on a bed frame. The mattress may include springs, foam material, and/or air chambers to support the weight of one or more users. Various features and systems have been used in conjunction with beds, including pressure adjustment systems for adjusting firmness of one or more users of the bed.

The document generally relates to mattresses with multiple interconnected air chambers that can be spaced by foam or some other intermediary structure other than the air chambers. More specifically, the document relates to air mattress systems with a plurality of air chambers that can be stacked and positioned in such a way to provide support and sleeper spine alignment through a full range of firmness pressure settings.

Pressure distribution and support (e.g., spine alignment) can be impacted in differing ways when a firmness is increased or decreased for an air mattress system. In some air mattress systems, when air pressure is decreased in air chambers of the mattress, the mattress can become more comfortable but spine alignment can be reduced. Reduced spine alignment can cause decompression in portions of the user's body, which can negatively impact the user's sleep quality.

Some embodiments described herein include an air mattress system, which can have adjustable stacked air chambers designed to increase or decrease surface firmness while providing spine alignment and comfort for the user. The air chambers can be stacked and configured in a way to allow for improved pressure distribution while also targeting a supportive result for one or more users of the mattress system. For example, in some embodiments, two air chambers can be stacked at a shoulder region of the mattress system while maintaining one air chamber near the waist region. This configuration can be advantageous to provide for more support, pressure adjustment, spinal alignment, and/or user comfort preferences. Stacking chambers in the shoulder region of the mattress system can be advantageous to provide additional support to the shoulder region. In other embodiments, air chambers can be stacked wherever the user desires to have additional or more support and/or adjustability in pressure. For example, one user can prefer stacking air chambers near a hip or waist region of the mattress system to provide more support and adjustment to the hip or waist region. In some embodiments, the user can prefer stacking air chambers that extend substantially across an entire length of the mattress system.

In some embodiments, the stacked air chambers can be fluidly connected such that they share a common pressure. Moreover, in some embodiments, all the air chambers in the mattress system, whether or not they are stacked, can be fluidly connected to share a common pressure. In some embodiments, all the air chambers can be separately adjustable and therefore not share a common pressure. In some embodiments, for example, the air chamber at the waist region can be fluidly connected to one or more of the stacked air chambers at the shoulder region and can be independent of the other air chambers at the shoulder region such that the other air chambers at the shoulder region can be set to different pressures.

In some embodiments, a first air chamber can extend from a head region to a foot region of the mattress system. Above or below the first air chamber, one or more additional air chambers can be stacked in regions of interest of the mattress system. For example, a second air chamber can be stacked in the shoulder region of the mattress system to provide additional support and pressure adjustment in the shoulder region of the mattress system. As another example, a third air chamber can be stacked in the hip region of the mattress system to provide additional support and pressure adjustment in the hip region of the mattress system. In some embodiments, the first and second air chambers can be positioned in the mattress system as mentioned above but the third air chamber can be excluded. Instead, one or more foam inserts can be positioned next to the second air chamber, in the hip region of the mattress system. The foam inserts can extend from the second air chamber to the foot end of the mattress system. As described above, any of the first, second, and third air chambers can be fluidly connected such that they share a common pressure. In some embodiments, only some of the first, second, and third air chambers can be fluidly connected such that they share a common pressure.

In the mattress systems described herein, space between air chambers can be filled with a foam insert or other similar material and/or structure. In some embodiments, multiple foam inserts can be positioned between the air chambers. In some embodiments, one or more foam inserts can also be positioned between each of the air chambers and the head and/or foot ends of the mattress system. As an example, foam inserts can be positioned between a first air chamber in the shoulder region and a second air chamber in the hip region of the mattress system. A third air chamber can extend a length of the mattress system, from the head end to the foot end of the mattress system, and can be positioned directly on top of the first and second air chambers and the foam inserts. Thus, foam inserts may not be positioned between stacked air chambers. As another example, foam inserts can be positioned between the first air chamber in the shoulder region and the second air chamber in the hip region of the mattress system. A third air chamber can be stacked on top of the first air chamber in the shoulder region of the mattress system. Additional foam inserts can be positioned next to the third air chamber and extend from the third air chamber to the foot end of the mattress system, over the second air chamber and the foam inserts. In some embodiments, instead of stacking foam inserts, foam inserts of greater height can be positioned in mattress system where air chambers are not stacked.

In some embodiments, the mattress system can have two sections (e.g., left and right sections) to accommodate two users on the bed. Each of the sections can include a set of air chambers, which can be stacked as described herein, and one or more foam inserts. Pressure can then be adjusted for each section based on preferences of each of the two users.

Particular embodiments described herein include a mattress having a first air chamber, a second air chamber stacked beneath the first air chamber that is fluidly connected to the first air chamber, and a support stacked beneath the first air chamber and positioned between the second air chamber and a foot end of the mattress.

In some implementations, the mattress can optionally include one or more of the following features. For example, the mattress can also include a foam layer positioned at a top surface of the mattress above the first air chamber. The first air chamber can extend across a length of the mattress from a head end to the foot end of the mattress. Moreover, the second air chamber can be positioned at a shoulder region of the mattress.

As another example, the first air chamber and the second air chamber can have a common internal pressure. Decreasing the common internal pressure in the first air chamber and the second air chamber can cause the support stacked beneath the first air chamber and positioned between the second air chamber and the foot end of the mattress to increase support at a lumbar region of the mattress.

Sometimes, one or more additional supports can be positioned beneath the first air chamber and between at least one of (i) the second air chamber and a head end of the mattress, (ii) the second air chamber and the support, and (iii) the support and the foot end of the mattress. The mattress can sometimes include a third air chamber stacked beneath the first air chamber and positioned between the support and the foot end of the mattress, such that the third air chamber can be positioned at a hip region of the mattress. An additional support can also be positioned beneath the second air chamber and the support and configured to extend across a length of a bottom surface of the mattress.

As another example, the mattress can include a foam rail structure including a head portion, a foot portion, and first and second side portions, the foam rail structure stacked beneath the first air chamber and configured to extend around a perimeter of the mattress to surround the second air chamber and the support. The second air chamber can extend from a location adjacent to an inner surface of the head portion of the foam rail structure to a shoulder region of the mattress. The support can extend from a location adjacent to the second air chamber to a location adjacent to an inner surface of the foot portion of the foam rail structure.

Sometimes, the support can include a foam cushion. The support can also include a rectangular open cell foam cushion positioned between the second air chamber and the foot end of the mattress at a location exterior to the second air chamber.

As yet another example, the mattress can further include a first section extending longitudinally between a head end and the foot end of the mattress and extending laterally between a left side and a midline of the mattress, and a second section extending longitudinally between the head end and the foot end of the mattress and extending laterally between a right side and the midline of the mattress. The first section can include the second air chamber and the support, and the second section can include a third air chamber and a second support positioned between the third air chamber and the foot end of the mattress. The first air chamber can extend across a top surface of the first section and the second section. Sometimes, the second air chamber and the third air chamber can have a different internal pressure. Sometimes, the support within the first section can have a first firmness level and the second support within the second section can have a second firmness level, where the first firmness level is different than the second firmness level.

As another example, the mattress can further include a first section extending longitudinally between a head end and the foot end of the mattress and extending laterally between a left side and a midline of the mattress, and a second section extending longitudinally between the head end and the foot end of the mattress and extending laterally between a right side and the midline of the mattress. The first section can include the first air chamber, the second air chamber, and the support, and the second section comprises a third air chamber, a fourth air chamber, and a second support positioned between the fourth air chamber and the foot end of the mattress. The first air chamber can extend across a top surface of the first section and the third air chamber can extend across a top surface of the second section. Sometimes, the first air chamber and the third air chamber can be fluidly connected to share a first common pressure and the second air chamber and the fourth air chamber can be fluidly connected to share a second common pressure. The first common pressure can be different than the second common pressure.

One or more embodiments described herein include a mattress having a first air chamber, a second air chamber stacked beneath the first air chamber that is fluidly connected to the first air chamber, and a support stacked above the second air chamber and positioned between the first air chamber and a foot end of the mattress.

The mattress can include any one or more of the following features. The second air chamber can extend across a length of the mattress from a head end to the foot end of the mattress. The first air chamber can be positioned at a shoulder region of the mattress. The first air chamber and the second air chamber can have a common internal pressure. Moreover, one or more additional supports can be stacked above the second air chamber and positioned between at least one of (i) the first air chamber and a head end of the mattress, (ii) the first air chamber and the support, and (iii) the support and the foot end of the mattress. The mattress may also include a third air chamber stacked above the second air chamber and positioned between the support and the foot end of the mattress. The third air chamber can be positioned at a hip region of the mattress.

As another example, the mattress can also include a foam rail structure including a head portion, a foot portion, and first and second side portions, the foam rail structure configured to extend around a perimeter of the mattress. The foam rail structure can surround the first air chamber and the support. The foam rail structure can also surround the first air chamber, the second air chamber, and the support. The first air chamber can extend from a location adjacent to an inner surface of the head portion of the foam rail structure to a shoulder region of the mattress. The support can also extend from a location adjacent to the first air chamber to a location adjacent to an inner surface of the foot portion of the foam rail structure.

As yet another example, the mattress can include a first section extending longitudinally between a head end and the foot end of the mattress and extending laterally between a left side and a midline of the mattress, and a second section extending longitudinally between the head end and the foot end of the mattress and extending laterally between a right side and the midline of the mattress. The first section can include the first air chamber, the second air chamber, and the support, and the second section can include a third air chamber, a fourth air chamber, and a second support positioned between the third air chamber and the foot end of the mattress. The fourth air chamber can be stacked beneath the third air chamber and the second support. Moreover, the first air chamber and the fourth air chamber can be fluidly connected to share a first common pressure and the second air chamber and the third air chamber can be fluidly connected to share a second common pressure, such that the first common pressure can be different than the second common pressure.

One or more embodiments described herein can also include a mattress extending longitudinally between a head end and a foot end and extending laterally between a left side and a right side, the mattress having a first section extending longitudinally between the head end and the foot end and extending laterally between the left side and a midline of the mattress. The first section can include a first air chamber, a second air chamber stacked beneath the first air chamber, and a first support positioned between the first air chamber and the foot end of the mattress. The mattress can also have a second section extending longitudinally between the head end and the foot end and extending laterally between the right side and the midline of the mattress, the second section including a third air chamber, a fourth air chamber stacked beneath the third air chamber, and a second support positioned between the third air chamber and the foot end of the mattress.

The mattress can optionally include one or more of the following features. The first air chamber can be fluidly connected to the fourth air chamber so as to have a first common internal pressure in the first and fourth air chambers, and the second air chamber can be fluidly connected to the third air chamber so as to have a second common internal pressure in the second and third air chambers. Moreover, the first common internal pressure can be different than the second common internal pressure.

The mattress can also include a pump system having one or more air pumps fluidly connected to the first, second, third, and fourth air chambers. The pump system can inflate the first, second, third, and fourth air chambers. Sometimes, the mattress can include means for inflating the first, second, third, and fourth air chambers. Moreover, the mattress can include means for containing the first, second, third, and fourth air chambers, the first and second supports, and a foam layer positioned on top of each of the first, second, third, and fourth air chambers and the first and second supports.

One or more embodiments described herein can include a mattress having a first air chamber positioned on a first side of the mattress, a second air chamber positioned on a second side of the mattress, a first lower air chamber positioned under the first air chamber that is fluidly connected with the second air chamber, and a second lower air chamber positioned under the second air chamber that is fluidly connected with the first air chamber.

The mattress can include one or more of the following features. For example, each of the first air chamber, the second air chamber, the first lower air chamber, and the second lower air chamber can extend substantially an entire length of the mattress within a mattress cover. Each of the first air chamber, the second air chamber, the first lower air chamber, and the second lower air chamber can also have substantially the same length. Sometimes, each of the first air chamber and the second air chamber can be fluidly independent and independently adjustable. Moreover, the mattress can have a relatively level top sleep surface even when pressure is adjusted in the first air chamber and the second lower air chamber but not in the second air chamber and the first lower air chamber.

One or more embodiments described herein also include a mattress having a first air chamber, and a second air chamber stacked beneath the first air chamber. The second air chamber can be fluidly connected to the first air chamber. The mattress can include any one or more of the abovementioned features.

The devices, system, and techniques described herein may provide one or more of the following advantages. For example, the disclosed embodiments provide for improved spine alignment, stability, and surface continuity. For example, as air chamber pressure is uniformly decreased for all the air chambers in the mattress system, hip and shoulder regions can sink into the mattress, all while core and lumbar regions can remain supported by the foam support between the air chambers. As the air chambers deflate, the user's body can sink into the mattress more at regions of the air chambers, which can result in the foam providing more support to the user in waist/lumbar regions of the user's body. This added increased support in the waist and lumbar regions can enable an improved spine alignment for the user. Moreover, the improved spine alignment can be advantageous to improve overall sleep quality of the user. With better spine alignment, users can experience better sleep and more comfort.

As another example, some disclosed embodiments can provide for a relatively even and uniform sleep surface across a mattress system. For example, a mattress for two sleepers can have two sides. Each side can have stacked air chambers that extend substantially a length of the mattress system. A first user on a first side can adjust pressure in air chambers on the first side such that the first side is less firm. A second user on a second side can adjust pressure in air chambers on the second side such that the second side is more firm. When both sides of the mattress system are adjusted to different pressure levels, the sleep surface on top of the mattress system may be uneven. The disclosed embodiments, therefore, can provide for cross fluid connection between a top air chamber on the first side with a lower air chamber on the second side and a top air chamber on the second side with a lower air chamber on the first side. With cross fluid connection, when the air chamber on the first side is reduced in pressure for example, the lower air chamber on the second side can similarly be reduced in pressure in order to balance out the difference in pressure such that the sleep surface can be relatively even across the mattress system. Moreover, such minor adjustments in pressure to the lower air chambers may not be felt by the users. A relatively even sleep surface of the mattress system can be aesthetically pleasing and also more comfortable to users on both sides of the mattress system.

As another example, some disclosed embodiments can provide for user customization of the air mattress system. The air chambers and foam inserts can be movably positioned within a rail structure of the mattress. As a result, the user can move a position or location of any of the air chambers and the foam inserts. The user can also stack air chambers or prefer not to stack air chambers. The user can also swap out any one of the air chambers and foam inserts with other air chambers and/or foam inserts. For example, the user can insert one or more foam inserts having different firmness levels. The user may desire a firmer foam insert rather than a less firm foam insert. In other words, components of the air mattress system can be interchangeable by the user with increased and/or decreased firmness depending on the user's comfort preferences. The user can also insert multiple foam inserts in one or more regions in the mattress, between one or more of the air chambers and one or both of the head end and the foot end of the mattress. As another example, the components of the air mattress system can be moved or shifted between different zones or regions of the mattress system to accommodate for different user heights and/or comfort preferences. The user can change where any of the air chambers and/or the foam insert(s) are positioned within the mattress system. For example, a taller user can move the second air chamber closer to the foot end of the mattress to accommodate for their height. A shorter user can move the second air chamber closer to the head end of the mattress (e.g. closer to the first air chamber).

As another example, an air mattress system can have two sections, each with air chambers and foam insert(s) that can be customizable by two users of the bed. Therefore, when two users are sleeping in the bed, each user can adjust pressure settings for their respective air chambers. Each user can also move the air chambers and foam inserts in each of their respective sections. The disclosed embodiments can provide for each user to adjust their comfortability preferences independent of the other user.

As another example, the air chambers can be a same size, which can be cost effective in manufacturing and production of the air mattress system. The user can also replace or swap out one or more of the air chambers with differently sized chambers. Doing so can accommodate to the user's comfort preferences. For example, the user can swap out an air chamber with a longer air chamber that extends from the hip region to the foot end of the mattress.

In embodiments where two (or more) air chambers are fluidly connected, a single pressure setting can be used when adjusting firmness of the mattress, which can provide a relatively simple system for a user to adjust mattress firmness. Using a single pressure setting can also provide for consistent spinal alignment (as opposed to allowing different pressure settings in each chamber which can result in one chamber being undesirably firm as compared to another chamber). Therefore, parts of the user's body can be balanced across the top surface of the mattress system. Moreover, fluid connection of the air chambers can provide for less costly manufacturing and greater ease in maintenance or fixing components of the system as described herein.

The details of one or more implementations are set forth in the accompanying drawings and the description below. Other features and advantages will be apparent from the description and drawings, and from the claims.

Like reference symbols in the various drawings indicate like elements.

This document generally relates to air mattress systems with foam or other suitable support and a plurality of air chambers that can be positioned and stacked in such a way to provide support and sleeper spine alignment through a range of firmness pressure settings.

Referring to the figures,is an example mattress systemas described herein. The mattress systemis depicted upside down to show components contained therein. The mattress systemcan include a rail structure, a first air chamberA, a second air chamberB, a first foam insertA, a second foam insertB, a third air chamberA, a fourth air chamberB, a third foam insertA, and a fourth foam insertB. The first and second air chambersA andB and the first and second foam insertsA andB can be part of a first section of the mattressthat extends longitudinally between a head endand a foot endof the mattress systemand extends laterally between a right side and a midline of the mattress system. The third and fourth air chambersA andB and the third and fourth foam insertsA andB can be part of a second section of the mattress systemthat extends longitudinally between the head endand the foot endof the mattress systemand extends laterally between a left side and the midline of the mattress system, as depicted in.

The rail structurecan be a foam structure positioned around a perimeter of the mattress system. The rail structurecan provide some shape and/or structural support to the mattress system. In some implementations, one or more additional foam layers can be inserted between the rail structureand one or more of the chambersA andA at the head endof the mattress system, as depicted and described further in reference to FIG.. The additional foam layers can be advantageous to help with positioning the chambersA andA farther away from the head endof the mattress system. Such a configuration can be preferred by a user who is shorter in height in comparison to a taller user.

In some implementations, air chambers can be stacked inside the mattress system. For example, in a shoulder region of the mattress system, an additional, lower air chamber (e.g., refer to lower air chamberA in) can be stacked or positioned beneath the first air chamberA and fluidly connected to the first and second air chambersA andB. One or more other stacking configurations can be realized for the mattress system, as described further in relation to.

The first, second, third, and/or fourth foam insertsA,B,A, andB, respectively, can be made of foam or some similar type of cushioning material, such as synthetic support materials (e.g., polymer materials) or natural support materials. In some implementations, all the foam insertsA,B,A, andB can have a same firmness level. Any one or more of the foam insertsA,B,A, andB can also have different firmness levels, based on user preference or as otherwise suitable for the application. For example, foam inserts that are positioned around the lumbar region of the mattress systemcan be more firm than foam inserts positioned around the foot region of the mattress system. Any one or more of the foam insertsA,B,A, and/orB can also include a rectangular open cell foam cushion. Such a foam cushion can, for example, be positioned between the first and second air chambersA andB and/or the third and fourth air chambersA andB at a location exterior to both sets of chambersA andB andA andB. As depicted throughout the disclosure, the foam insertsA,B,A, andB can be positioned between the first and second air chambersA andB and the third and fourth air chambersA andB, respectively, so as to physically separate the first air chamberA from the second air chamberB longitudinally and the third air chamberA from the fourth air chamberB longitudinally. One or more of the foam insertsA,B,A, andB can have different or same firmness levels based on user preference.

One or more of the first, second, third, and fourth foam insertsA,B,A, andB can be insertable and moveable inside the rail structure. Therefore, any one or more of the foam insertsA,B,A, andB can be replaced, switched with other supports, and otherwise moved to different regions or locations within the mattress systemas desired by the user. In some implementations, one or more of the foam insertsA,B,A, andB can be attached to the rail structure. For example, one or more of the foam insertsA,B,A, andB can be attached to a rail structureusing laminate, glue, adhesives, buttons, snaps, hook-and-loop fasteners, and/or zippers. In some implementations, one or more of the foam insertsA,B,A, andB can removably attach to the rail structureto retain it in place but also to provide customization of component arrangement within the mattress system.

The mattress systemcan be sized in a number of suitable mattress sizes, including Full, Queen, and King sized beds. In some of such implementations, the mattress systemcan include a first zone having the first air chamberA, the second air chamberB, the first foam insertA, and the second foam insertB. The mattress systemcan also include a second zone having the third air chamberA, the fourth air chamberB, the third foam insertA, and the fourth foam insertB. The first zone can be used by a first user and the second zone can be used by a second user. In some implementations, such as with Full, Twin, or Single beds, the mattress systemmay only include the first air chamberA, the second air chamberB, the first foam insertA, and the second foam insertB. The second air chamberB can be fluidly connected to the first air chamberA. Similarly, the fourth air chamberB can be fluidly connected to the third air chamberA in the mattress systemthat is Full, Queen, and/or King sized. As a result, a single zone air pressure (e.g., common internal pressure) can be maintained between the first and second air chambersA andB and the third and fourth air chambersA andB, respectively. Maintaining the single zone air pressure can be advantageous to make controlling adjustability settings of the mattress systemeasier for a user or users. Moreover, maintaining single zone air pressures can reduce manufacturing costs of the mattress system. For example, all air chambers can be produced in a same size having same pressure settings and adjustability features. As a result, if air chambers need to be fixed, swapped out, or otherwise replaced, maintenance costs can be lower and more affordable. Fixing any of the air chambers used in the mattress systemcan be easier and faster.

Maintaining a single air pressure between the first and second air chambersA andB and the third and fourth air chambersA andB can further provide spine alignment and lumbar support. Therefore, when air pressure is adjusted, portions of the user's body can be aligned relatively well both before and after the pressure adjustment. As pressure is uniformly decreased from the first and second air chambersA andB, the foam insertsA andB will not deflate with the chambersA andB. Therefore, the foam insertsA andB provide continuous support to waist, and/or lower leg regions to maintain or even improve spine alignment and overall comfortability, even when the user desires to lower pressure levels of the chambersA andB in the mattress system. Therefore, decreasing the common internal pressure in the first and second air chambersA andB can cause the foam insertA positioned between the chambersA andB to maintain or even increase support at the lumbar region of the mattress system.

As shown in, the first and third air chambersA andA can be positioned at the shoulder region of the mattress systemand the second and fourth air chambersB andB can be positioned at the hip region of the mattress system. One or more other configurations can be realized based on user preference and as described throughout this disclosure. The first air chamberA can be positioned at a head endof the mattress systemaround a shoulder region. The first foam insertA can be positioned between the first air chamberA and the second air chamberB and the second foam insertB can be positioned between the second air chamberB and a foot endof the mattress system. The third air chamberA, the fourth air chamberB, the third foam insertA, and the fourth foam insertB are similarly positioned. Any one or more of the components can also be arranged in different configurations, as described throughout this disclosure (e.g., refer to). Furthermore, one or more of the components, such as the first, second, third, and fourth foam insertsA,B,A, andB, respectively, can be removed and/or replaced based on user preference. In some implementations, one or more additional foam inserts can be positioned between at least one of the first air chamberA and the head endof the mattress system, the first air chamberA and the second air chamberB, and the second air chamberB and the foot endof the mattress system(e.g., refer to).

Moreover, as depicted, the components of the mattress systemare arranged inside a perimeter formed by the rail structure. The rail structurecan be a foam structure (or other material suitable for the application) that can maintain the components described herein in place when the mattress systemis moved and used. The rail structurecan therefore be positioned around a perimeter of the mattress system.

The mattress can also include a mattress cover. The mattress covercan cover the components described herein to also maintain the components in place. The mattress covercan be made of one or more fabrics or other similar textile materials. The mattress covercan enclose the entire mattress system. The mattress covercan also contain one or more foam layers (not shown in) that can be positioned on top of each of the first, second, third, and fourth air chambersA,B,A, andB, respectively, as well as the first, second, third, and fourth foam insertsA,B,A, andB, respectively.

As depicted in, the mattress systemcan be in fluid communication (via hoses) to a pump. The pumpcan include one or more air pumps that can be fluidly connected to the first, second, third, and fourth air chambersA,B,A, andB, respectively. The pumpcan be configured to inflate the first and second air chambersA andB to a first common internal pressure. The pumpcan also be configured to inflate the third and fourth air chambersA andB to a second common internal pressure. The first common internal pressure can be different than the second common internal pressure, for example, based on user preference.

depicts the mattress systempositioned upside down with a bottom portion of the coveropen to show various internal components of the mattress system. The mattress systemcan include a layerpositioned between a top surface of the mattress systemand each of the first, second, third, and fourth air chambersA,B,A, andB as well as the rail structure, and the first, second, third, and fourth foam insertsA,B,A, andB. The layercan be made of foam or another similar material or cushion. For example, the layercan be formed of one or more viscoelastic foam materials or other materials suitable for the application. The layercan provide comfort to the user when sleeping in the mattress system. In some embodiments, the layercan be adhered or otherwise attached to the rail structureto form somewhat of a foam tub. The foam tub (formed by a combination of the layerand the rail structure) is, effectively, an upside-down foam tub when the mattress systemis flipped right-side-up.

is an example configuration of components of the mattress system.are additional example configurations of components of the mattress system. Thedepict different air chamber and/or foam insert orientations and placements within the mattress. As shown in the, the foam inserts can be interchangeable, removed, and/or replaced with other types and/or sizes of foam inserts. One or more users of the mattress systemcan customize positioning of the components depicted and described throughout this disclosure. For example, a tall user can prefer to position the second air chamberB closer to a foot end of the mattressto accommodate for their height. A shorter user can prefer to position the first and second air chambersA andB closer together to accommodate for their height. As another example, a user can prefer to position multiple firmer foam inserts between the first and second air chambersA andB to provide more support to their lumbar region.

Patent Metadata

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Unknown

Publication Date

December 4, 2025

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Unknown

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Cite as: Patentable. “Mattress with Stacked Air Chambers” (US-20250366627-A1). https://patentable.app/patents/US-20250366627-A1

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