Patentable/Patents/US-20250375595-A1
US-20250375595-A1

Image Guided Surgery System Guide Wire and Methods of Manufacturing and Use

PublishedDecember 11, 2025
Assigneenot available in USPTO data we have
Inventorsnot available in USPTO data we have
Technical Abstract

The present disclosure provides a guide wire system comprising (a) a guide wire having a distal end and a proximal end, wherein the guide wire comprises a superelastic material, (b) a first connector coupled to the proximal end of the guide wire, (c) a second connector coupled to the guide wire between the distal end and the proximal end, (d) an electromagnetic sensor coupled to the distal end of the guide wire, and (e) a polymeric tube surrounding the guide wire and at least a portion of the electromagnetic sensor.

Patent Claims

Legal claims defining the scope of protection, as filed with the USPTO.

1

. A method of manufacturing a guide wire system, the method comprising:

2

. The method of, further comprising:

3

. The method of, wherein applying the heat source to at least a portion of the polymeric tube comprises:

4

. The method of, wherein applying the heat source to at least a portion of the polymeric tube comprises:

5

. The method of, further comprising:

6

. The method of, positioning the electromagnetic sensor at the distal end of the guide wire comprises:

7

. The method of, further comprising:

8

. The method of, further comprising:

9

. A method of treating a sinus cavity of a subject, the method comprising:

10

. The method of, wherein the guide wire system further comprises:

11

. The method of, wherein directing the distal end of the guide wire and the distal end of the balloon dilation catheter to the sinus cavity comprises:

12

. The method of, wherein the drainage pathway of the sinus cavity comprises a frontal recess of a frontal sinus cavity.

13

. The method of, wherein the guide wire system further comprises:

14

. The method of, wherein the balloon dilation catheter includes:

15

. The method of, wherein the balloon dilation catheter further includes a movable shaft coupled to the balloon and mounted on the inner guide member, and wherein the method further comprises:

16

. The method of, further comprising:

17

. The method of, further comprising:

18

. The method of, wherein the first connector comprises a pin connector, and wherein the second connector comprises a bayonet connector, and wherein the method further comprises:

Detailed Description

Complete technical specification and implementation details from the patent document.

This application is a Continuation of U.S. application Ser. No. 18/177,958, filed on Mar. 3, 2023, which is a Continuation of U.S. application Ser. No. 17/020,077, filed on Sep. 14, 2020, which claims priority to U.S. Provisional Application No. 62/899,999, filed on Sep. 13, 2019, the entire contents of all of which are hereby incorporated by reference.

The present invention relates generally to a guide wire system and more particularly to guide wire systems and methods of manufacture and use that are useable in conjunction with image guided surgery systems to facilitate insertion and positioning of various other apparatus at desired locations within the body, in particular the sinus cavities.

Unless otherwise indicated herein, the materials described in this section are not prior art to the claims in this application and are not admitted to be prior art by inclusion in this section.

Sinusitis is a condition affecting over 35 million Americans, and similarly large populations in the rest of the developed world. Sinusitis occurs when one or more of the four paired sinus cavities (i.e., maxillary, ethmoid, frontal, sphenoid) becomes obstructed, or otherwise has compromised drainage. Normally the sinus cavities, each of which are lined by mucosa, produce mucous which is then moved by beating cilia from the sinus cavity out to the nasal cavity and down the throat. The combined sinuses produce approximately one liter of mucous daily, so the effective transport of this mucous is important to sinus health.

Each sinus cavity has a drainage pathway or outflow tract opening into the nasal passage. This drainage passageway can include an ostium, as well as a “transition space” in the region of the ostia, such as the “frontal recess,” in the case of the frontal sinus, or an “ethmoidal infundibulum,” in the case of the maxillary sinus. When the mucosa of one or more of the ostia or regions near the ostia become inflamed, the egress of mucous is interrupted, setting the stage for an infection and/or inflammation of the sinus cavity, i.e., sinusitis. Though many instances of sinusitis may be treatable with appropriate medicates, in some cases sinusitis persists for months or more, a condition called chronic sinusitis, and may not respond to medical therapy. Some patients are also prone to multiple episodes of sinusitis in a given period of time, a condition called recurrent acute sinusitis.

Balloon dilation has been applied to treat constricted sinus passageways for the treatment of sinusitis. These balloon dilation devices typically involve the use of an inflatable balloon located at the distal end of a catheter such as a balloon catheter. Generally, the inflatable balloon is inserted into the constricted sinus passageway in a deflated state via the use of a guide wire that is positioned in the desired nasal cavity using an image guided surgery system. The balloon is then expanded to open or reduce the degree of constriction in the sinus passageway being treated to facilitate better sinus drainage and ventilation. At the same time most, if not all, of the functional mucosal tissue lining of the sinuses and their drainage passageways are preserved.

While guide wire systems exist for use in placement of nasal treatment devices, improved guide wire systems, methods of manufacture, and methods of use may be desirable.

The present disclosure is related to guide wire systems, methods of manufacture, and methods of use. More specifically, the present disclosure relates to guide wire systems for use in combination with image guided surgery systems for treating nasal afflictions such as sinusitis.

In one example, the present disclosure provides a guide wire system. The guide wire system includes a guide wire having a distal end and a proximal end, wherein the guide wire comprises a superelastic material that is configured to (i) transition from a first configuration to a second configuration responsive to a force applied to the guide wire and (ii) return from the second configuration to the first configuration responsive to the force being removed from the guide wire. The guide wire system also includes a first connector coupled to the proximal end of the guide wire. The guide wire system also includes a second connector coupled to the guide wire between the distal end and the proximal end. The guide wire system also includes an electromagnetic sensor coupled to the distal end of the guide wire. The guide wire system also includes a polymeric tube surrounding at least a portion of the guide wire and at least a portion of the electromagnetic sensor.

In another example, the present disclosure provides a method manufacturing a guide wire system. The method includes positioning a first connector at a proximal end of a guide wire, wherein the guide wire comprises a superelastic material that is configured to (i) transition from a first configuration to a second configuration responsive to a force applied to the guide wire and (ii) return from the second configuration to the first configuration responsive to the force being removed from the guide wire. The method also includes positioning a second connector on the guide wire between a distal end of the guide wire and the proximal end of the guide wire. The method also includes positioning an electromagnetic sensor at the distal end of the guide wire. The method also includes positioning a polymeric tube around at least a portion of the guide wire and at least a portion of the electromagnetic sensor. The method also includes applying a heat source to at least a portion of the polymeric tube.

In yet another example, the present disclosure provides a method of treating a sinus cavity of a subject. The method includes inserting a distal portion of a guide wire system into a lumen of a balloon dilation catheter, the guide wire system including: (i) a guide wire having a distal end and a proximal end, wherein the guide wire comprises a superelastic material that is configured to (1) transition from a first configuration to a second configuration responsive to a force applied to the guide wire and (2) return from the second configuration to the first configuration responsive to the force being removed from the guide wire, (ii) a first connector coupled to the proximal end of the guide wire, (iii) a second connector coupled to the guide wire between the distal end and the proximal end, (iv) an electromagnetic sensor coupled to the distal end of the guide wire, and (v) a polymeric tube surrounding at least a portion of the guide wire and at least a portion of the electromagnetic sensor, and the balloon dilation catheter including: (i) an inner guide member including the lumen, and (ii) a movable shaft coupled to a balloon and mounted on the inner guide member, wherein the balloon dilation catheter is configured to allow the movable shaft to move along the inner guide member and prevent the movable shaft from rotating around the inner guide member. The method also includes coupling the second connector of the guide wire system to the balloon dilation catheter such the distal end of the guide wire is fixed with respect to a distal end of the balloon dilation catheter. The method also includes directing the distal end of the guide wire and the distal end of the balloon dilation catheter simultaneously to a drainage pathway of the sinus cavity using data received from the electromagnetic sensor. The method also includes inflating the balloon.

These as well as other aspects, advantages, and alternatives, will become apparent to those of ordinary skill in the art by reading the following detailed description, with reference where appropriate to the accompanying drawings.

Example methods and systems are described herein. It should be understood that the words “example,” “exemplary,” and “illustrative” are used herein to mean “serving as an example, instance, or illustration.” Any example or feature described herein as being an “example,” being “exemplary,” or being “illustrative” is not necessarily to be construed as preferred or advantageous over other examples or features. The examples described herein are not meant to be limiting. It will be readily understood that the aspects of the present disclosure, as generally described herein, and illustrated in the figures, can be arranged, substituted, combined, separated, and designed in a wide variety of different configurations, all of which are explicitly contemplated herein.

Furthermore, the particular arrangements shown in the Figures should not be viewed as limiting. It should be understood that other examples may include more or less of each element shown in a given Figure. Further, some of the illustrated elements may be combined or omitted. Yet further, an example may include elements that are not illustrated in the Figures.

In the following description, numerous specific details are set forth to provide a thorough understanding of the disclosed concepts, which may be practiced without some or all of these particulars. In other instances, details of known devices and/or processes have been omitted to avoid unnecessarily obscuring the disclosure. While some concepts will be described in conjunction with specific examples, it will be understood that these examples are not intended to be limiting.

Unless otherwise indicated, the terms “first,” “second,” etc. are used herein merely as labels, and are not intended to impose ordinal, positional, or hierarchical requirements on the items to which these terms refer. Moreover, reference to, e.g., a “second” item does not require or preclude the existence of, e.g., a “first” or lower-numbered item, and/or, e.g., a “third” or higher-numbered item.

As used herein, a system, apparatus, structure, article, element, component, or hardware “configured to” perform a specified function is indeed capable of performing the specified function without any alteration, rather than merely having potential to perform the specified function after further modification. In other words, the system, apparatus, structure, article, element, component, or hardware “configured to” perform a specified function is specifically selected, created, implemented, utilized, programmed, and/or designed for the purpose of performing the specified function. As used herein, “configured to” denotes existing characteristics of a system, apparatus, structure, article, element, component, or hardware which enable the system, apparatus, structure, article, element, component, or hardware to perform the specified function without further modification. For purposes of this disclosure, a system, apparatus, structure, article, element, component, or hardware described as being “configured to” perform a particular function may additionally or alternatively be described as being “adapted to” and/or as being “operative to” perform that function.

The limitations of the following claims are not written in means-plus-function format and are not intended to be interpreted based on 35 U.S.C. § 112(f), unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.

By the term “about,” “approximately,” or “substantially” with reference to amounts or measurement values described herein, it is meant that the recited characteristic, parameter, or value need not be achieved exactly, but that deviations or variations, including for example, tolerances, measurement error, measurement accuracy limitations and other factors known to those of skill in the art, may occur in amounts that do not preclude the effect the characteristic was intended to provide.

Illustrative, non-exhaustive examples, which may or may not be claimed, of the subject matter according the present disclosure are provided below.

With reference to the Figures,is guide wire systemaccording to an example, andis a cross-sectional view taken along line A-A of the guide wire system of. As shown in, the guide wire systemincludes a guide wirehaving a distal endand a proximal end. The guide wire systemfurther includes a first connectorcoupled to the proximal endof the guide wire, and a second connectorcoupled to the guide wirebetween the distal endand the proximal end. An electromagnetic sensoris coupled to the distal endof the guide wire. The guide wire systemfurther includes a polymeric tubesurrounding at least a portion of the guide wireand at least a portion of the electromagnetic sensor. In one example, the guide wire systemis discarded after each procedure. In another example, the guide wire systemcan be sanitized and reused after each procedure.

The guide wirecomprises a superelastic material. When mechanically loaded, a superelastic material deforms reversibly to high strains (up to 10%) by the creation of a stress-induced phase. When the load is removed, the new phase becomes unstable and the material regains its original shape automatically. As such, the guide wireis configured to (i) transition from a first configuration to a second configuration responsive to a force applied to the guide wire, and (ii) return from the second configuration to the first configuration responsive to the force being removed from the guide wire. In one particular example, the guide wirehas a straight shape in the first configuration and a bent shape in the second configuration. The superelasticity of the guide wireprovides kink resistance and tensile strength to the guide wire system. In one particular example, the superelastic material comprises a nickel titanium alloy, such as nitinol. Other superelastic materials are possible as well. The guide wirecan include a lubricious coating that reduces friction between the guide wireand other components of the guide wire system. A diameter of the guide wireranges from about 0.4 mm to about 1 mm.

In one example, a stiffness of the guide wireis constant along an entire length of the guide wirefrom the proximal endto the distal end. In another example, a stiffness of a distal portion of the guide wireis less than a stiffness of a proximal portion of the guide wire. In such an example, a length of the distal portion of the guide wireis less than a length of the proximal portion of the guide wire. The reduced stiffness of the distal portion of the guide wiremay provide increased flexibility of the distal portion of the guide wire, which may be advantageous in certain use cases.

In one example, a diameter of the guide wireis constant along an entire length of the guide wirefrom the proximal endto the distal end. In another example, a diameter of a distal portion of the guide wireis less than a diameter of a proximal portion of the guide wire. In such an example, a length of the distal portion of the guide wireis less than a length of the proximal portion of the guide wire. The reduced diameter at the distal portion of the guide wiremay provide increased flexibility of the distal portion of the guide wire, which may be advantageous in certain use cases.

As shown inand as described above, the guide wire systemincludes the first connectorcoupled to the proximal endof the guide wire. In one example, the first connectorcomprises a pin connector, such as a 10-pin connector as a non-limiting example. In another example, the polymeric tubesurrounds at least a portion of the first connector, and the first connectoris secured to the proximal endof the guide wirevia a heat bond between the polymeric tubeand the guide wire. In another example, the guide wire systemfurther includes a second polymeric tube positioned around the guide wirebetween the first connectorand the second connector.

The first connectorcan include a flexible circuit that includes a memory chip configured to transmit an identification of the guide wire systemto an image guided surgery system when the first connectoris coupled to the image guided surgery system. The flexible circuit comprises an electronic circuit that is assembled by mounting electronic devices on flexible plastic substrates. As examples, the flexible plastic substrate can be formed from at least one material chosen from polyimide, Polyether ether ketone, and transparent conductive polyester film. Such a design enables the circuit board to conform to a desired shape, or to flex during its use.

As shown inand as described above, the guide wire systemincludes the second connectorcoupled to the guide wirebetween the distal endand the proximal end. In one example, the second connectorcomprises a bayonet connector configured to interact with a complementary bayonet connector of balloon dilation catheter to thereby couple the guide wire systemto the balloon dilation catheter. In one particular example, the second connectoris coupled to a handpiece of balloon dilation catheter. A geometry of the second connectorwith respect to the balloon dilation catheter allows a user to set a desired distance between the distal endof the guide wireand a distal end of the balloon dilation catheter. In one example, when the second connectoris coupled to the balloon dilation catheter, the distal endof the guide wireis aligned with a distal end of the balloon dilation catheter. In another example, when the second connectoris coupled to the balloon dilation catheter, the distal endof the guide wireextends distally from a distal end of the balloon dilation catheter.

Exemplary balloon dilation catheters and methods of use particularly suited for the dilation of anatomic structures associated with the sinuses and use with the guide wire systemare disclosed, for example, in U.S. Pat. No. 8,282,667 which is incorporated by reference herein.

As shown inand as described above, the guide wire systemincludes an electromagnetic sensorpositioned at the distal endof the guide wire. When in use, the electromagnetic sensoris configured to interact with an image guided surgery system to transmit data to the image guided surgery system indicating a location of the electromagnetic sensor. Since the electromagnetic sensoris positioned at the distal endof the guide wire, the transmitted location of the electromagnetic sensorcorresponds to a location of the distal endof the guide wire. As discussed in additional detail below, this information can be used to ensure a device (such as a balloon dilation catheter) is properly positioned in a desired nasal cavity to thereby treat nasal afflictions such as sinusitis.

In one example, the electromagnetic sensoris potted by an epoxy prior to being coupled to the distal endof the guide wire. In another example, the electromagnetic sensoris coupled to the distal endof the guide wireby being potted by an epoxy. Potting the electromagnetic sensorin an epoxy may provide a more robust sensor that is able to better withstand the rigors of multiple nasal cavity procedures. In yet another example, the electromagnetic sensormay be secured to the distal endof the guide wirevia a radio frequency (RF) tipping die. Utilizing an RF tipping die provides a benefit of joining the electromagnetic sensorto the distal endof the guide wirewithout the use of adhesive. Further, the RF tipping die prevents movement of the electromagnetic sensoras the RF tipping die joins the electromagnetic sensorto the polymeric tube.

In one example, the guide wire systemfurther includes a camera positioned at the distal endof the guide wire. In such an example, the electromagnetic sensormay work in combination with the camera to provide a medical professional with the location of the distal endof the guide wire.

In another example, a method of manufacturing the guide wire systemof any of the examples described above is provided. The method may include (a) positioning a first connectorat a proximal endof a guide wire, wherein the guide wirecomprises a superelastic material that is configured to (i) transition from a first configuration to a second configuration responsive to a force applied to the guide wireand (ii) return from the second configuration to the first configuration responsive to the force being removed from the guide wire, (b) positioning a second connectoron the guide wirebetween a distal endof the guide wireand the proximal endof the guide wire, (c) positioning an electromagnetic sensorat the distal endof the guide wire, (d) positioning a polymeric tubearound at least a portion of the guide wireand at least a portion of the electromagnetic sensor, and (c) applying a heat source to at least a portion of the polymeric tube.

In one example of the method described above, applying the heat source to at least a portion of the polymeric tubecomprises applying the heat source adjacent the proximal endof the guide wireto secure the first connectorto the proximal endof the guide wire. In another example of the method, applying the heat source to at least a portion of the polymeric tubecomprises applying the heat source adjacent the distal endof the guide wireto secure the electromagnetic sensorto the distal endof the guide wire.

As described above, the electromagnetic sensoris potted in epoxy prior to being coupled to the distal endof the guide wire. In another example, the electromagnetic sensoris coupled to the distal endof the guide wireby being potted in epoxy. In yet another example, the electromagnetic sensoris secured to the distal endof the guide wirevia a radio frequency tipping die.

In one example, a method of treating a sinus cavity of a subject is disclosed. The method includes (a) inserting a distal portion of a guide wire system into a lumen of a balloon dilation catheter, the guide wire system including: (i) a guide wire having a distal end and a proximal end, wherein the guide wire comprises a superelastic material that is configured to (1) transition from a first configuration to a second configuration responsive to a force applied to the guide wire and (2) return from the second configuration to the first configuration responsive to the force being removed from the guide wire, (ii) a first connector coupled to the proximal end of the guide wire, (iii) a second connector coupled to the guide wire between the distal end and the proximal end, (iv) an electromagnetic sensor coupled to the distal end of the guide wire, and (v) a polymeric tube surrounding at least a portion of the guide wire and at least a portion of the electromagnetic sensor, and the balloon dilation catheter including: (i) an inner guide member including the lumen, and (ii) a movable shaft coupled to a balloon and mounted on the inner guide member, wherein the balloon dilation catheter is configured to allow the movable shaft to move along the inner guide member and prevent the movable shaft from rotating around the inner guide member, (b) coupling the second connector of the guide wire system to the balloon dilation catheter such the distal end of the guide wire is fixed with respect to a distal end of the balloon dilation catheter, (c) directing the distal end of the guide wire and the distal end of the balloon dilation catheter simultaneously to a drainage pathway of the sinus cavity using data received from the electromagnetic sensor, and (d) inflating the balloon.

In one example, when the second connectoris coupled to the balloon dilation catheter, the distal endof the guide wireis aligned with a distal end of the balloon dilation catheter. In another example, when the second connectoris coupled to the balloon dilation catheter, the distal endof the guide wireextends distally from a distal end of the balloon dilation catheter. In one example, the method can further include re-positioning the inner guide member based at least in part on a determined location of the distal endof the guide wirewith respect to the sinus cavity.

In another example, another method of treating a sinus cavity of a subject is disclosed. The method includes (a) inserting a portion of the guide wire systemof any of the examples described above into a nostril of the subject, (b) directing the distal endof the guide wireto a drainage pathway of the sinus cavity using data received from the electromagnetic sensor, (c) while the distal endof the guide wireis in the drainage pathway, positioning a balloon dilation catheter over the guide wire, the balloon dilation catheter including: (i) an inner guide member including a lumen, and (ii) a movable shaft coupled to a balloon and mounted on the inner guide member, wherein the balloon dilation catheter is configured to allow the movable shaft to move along the inner guide member and prevent the movable shaft from rotating around the inner guide member, (d) directing the inner guide member over the guide wire to the drainage pathway of the sinus cavity, (e) advancing the movable shaft and balloon over the inner guide member to place the balloon in the drainage pathway while keeping the inner guide member static relative to the drainage pathway, and (f) inflating the balloon.

In one example, when the second connectoris coupled to the balloon dilation catheter, the distal endof the guide wireis aligned with a distal end of the balloon dilation catheter. In another example, when the second connectoris coupled to the balloon dilation catheter, the distal endof the guide wireextends distally from a distal end of the balloon dilation catheter. In one example, the method can further include re-positioning the inner guide member based at least in part on a determined location of the distal endof the guide wirewith respect to the sinus cavity.

In yet another example, another method of treating a sinus cavity of a subject is disclosed. The method includes (a) inserting a distal portion of a balloon dilation catheter into a nostril of the subject, the balloon dilation catheter including: (i) an inner guide member including a lumen, and (ii) a movable shaft coupled to a balloon and mounted on the inner guide member, wherein the balloon dilation catheter is configured to allow the movable shaft to move along the inner guide member and prevent the movable shaft from rotating around the inner guide member, (b) directing the inner guide member to a drainage pathway of the sinus cavity, (c) advancing the movable shaft and balloon over the inner guide member to place the balloon in the drainage pathway while keeping the inner guide member static relative to the drainage pathway, (d) while the balloon is in the drainage pathway, inserting the guide wire systemof any of the examples described above into the lumen of the inner guide member, (e) advancing the guide wire system through the lumen until the distal endof the guide wireis aligned with a distal end of the inner guide member, and (f) inflating the balloon. In one example, the method can further include re-positioning the inner guide member based at least in part on a determined location of the distal endof the guide wirewith respect to the sinus cavity.

Referring now to, a flowchart for a methodof manufacturing a guide wire system is shown according to an example. The method steps of methodmay be carried out to manufacture the guide wire systemas described above in relation to. Methodmay include one or more operations, functions, or actions as illustrated by one or more of blocks-. Although the blocks are illustrated in a sequential order, these blocks may also be performed in parallel, and/or in a different order than those described herein. Also, the various blocks may be combined into fewer blocks, divided into additional blocks, and/or removed based upon the desired implementation.

As shown in, at block, the methodincludes positioning a first connectorat a proximal endof a guide wire. As described above in relation to, the guide wirecomprises a superelastic material that is configured to (i) transition from a first configuration to a second configuration responsive to a force applied to the guide wireand (ii) return from the second configuration to the first configuration responsive to the force being removed from the guide wire. At block, the methodincludes positioning a second connectoron the guide wirebetween a distal endof the guide wireand the proximal endof the guide wire. At block, the methodincludes positioning an electromagnetic sensorat the distal endof the guide wire. At block, the methodincludes positioning a polymeric tubearound at least a portion of the guide wireand at least a portion of the electromagnetic sensor. At block, the methodincludes applying a heat source to at least a portion of the polymeric tube.

In one example of the methoddescribed above, applying the heat source to at least a portion of the polymeric tubecomprises applying the heat source adjacent the proximal endof the guide wireto secure the first connectorto the proximal endof the guide wire. In another example of the method, applying the heat source to at least a portion of the polymeric tubecomprises applying the heat source adjacent the distal endof the guide wireto secure the electromagnetic sensorto the distal endof the guide wire.

As described above, the electromagnetic sensoris potted in epoxy prior to being coupled to the distal endof the guide wire. In another example, the electromagnetic sensoris coupled to the distal endof the guide wireby being potted in epoxy. In yet another example, the electromagnetic sensoris secured to the distal endof the guide wirevia a radio frequency tipping die.

Referring to, a flowchart for a methodof treating a sinus cavity of a subject is shown according to an example. The method steps of methodmay be carried out at least in part by the guide wire systemas described above in relation to. Methodmay include one or more operations, functions, or actions as illustrated by one or more of blocks-. Although the blocks are illustrated in a sequential order, these blocks may also be performed in parallel, and/or in a different order than those described herein. Also, the various blocks may be combined into fewer blocks, divided into additional blocks, and/or removed based upon the desired implementation.

As shown in, at blockthe methodincludes inserting a distal portion of a guide wire system into a lumen of a balloon dilation catheter. The guide wire system may include any one of the features of the guide wire systemdescribed above, including (i) a guide wire having a distal end and a proximal end, wherein the guide wire comprises a superelastic material that is configured to (1) transition from a first configuration to a second configuration responsive to a force applied to the guide wire and (2) return from the second configuration to the first configuration responsive to the force being removed from the guide wire, (ii) a first connector coupled to the proximal end of the guide wire, (iii) a second connector coupled to the guide wire between the distal end and the proximal end, (iv) an electromagnetic sensor coupled to the distal end of the guide wire, and (v) a polymeric tube surrounding at least a portion of the guide wire and at least a portion of the electromagnetic sensor. The balloon dilation catheter includes: (i) an inner guide member including the lumen, and (ii) a movable shaft coupled to a balloon and mounted on the inner guide member, wherein the balloon dilation catheter is configured to allow the movable shaft to move along the inner guide member and prevent the movable shaft from rotating around the inner guide member.

At block, the methodincludes coupling the second connector of the guide wire system to the balloon dilation catheter such the distal end of the guide wire is fixed with respect to a distal end of the balloon dilation catheter. At block, the methodincludes directing the distal end of the guide wire and the distal end of the balloon dilation catheter simultaneously to a drainage pathway of the sinus cavity using data received from the electromagnetic sensor. At block, the method includes inflating the balloon.

In one example, when the second connectoris coupled to the balloon dilation catheter, the distal endof the guide wireis aligned with a distal end of the balloon dilation catheter. In another example, when the second connectoris coupled to the balloon dilation catheter, the distal endof the guide wireextends distally from a distal end of the balloon dilation catheter. In one example, the methodcan further include re-positioning the inner guide member based at least in part on a determined location of the distal endof the guide wirewith respect to the sinus cavity. In another example, the methodcan further include (i) prior to re-positioning the distal end of the balloon dilation catheter, deflating the balloon, and (ii) re-inflating the balloon once the distal end of the balloon dilation catheter is re-positioned. In one example, the drainage pathway of the sinus comprises the frontal recess of the frontal sinus cavity. Further, in one example the first connector comprises a pin connector, and wherein the second connector comprises a bayonet connector configured to interact with a complementary bayonet connector of the balloon dilation catheter to thereby couple the guide wire system to the balloon dilation catheter.

Referring to, a flowchart for another methodof treating a sinus cavity of a subject is shown according to an example. The method steps of methodmay be carried out at least in part by the guide wire systemas described above in relation to. Methodmay include one or more operations, functions, or actions as illustrated by one or more of blocks-. Although the blocks are illustrated in a sequential order, these blocks may also be performed in parallel, and/or in a different order than those described herein. Also, the various blocks may be combined into fewer blocks, divided into additional blocks, and/or removed based upon the desired implementation.

As shown in, at blockthe methodincludes inserting a portion of the guide wire systemof any of the examples described above into a nostril of the subject. At block, the methodincludes directing the distal endof the guide wireto a drainage pathway of the sinus cavity using data received from the electromagnetic sensor. At block, the methodincludes, while the distal endof the guide wireis in the drainage pathway, positioning a balloon dilation catheter over the guide wire. The balloon dilation catheter includes: (i) an inner guide member including a lumen, and (ii) a movable shaft coupled to a balloon and mounted on the inner guide member, wherein the balloon dilation catheter is configured to allow the movable shaft to move along the inner guide member and prevent the movable shaft from rotating around the inner guide member. At block, the methodincludes directing the inner guide member over the guide wire to the drainage pathway of the sinus cavity. At block, the methodincludes advancing the movable shaft and balloon over the inner guide member to place the balloon in the drainage pathway while keeping the inner guide member static relative to the drainage pathway. At block, the methodincludes inflating the balloon.

In one example, when the second connectoris coupled to the balloon dilation catheter, the distal endof the guide wireis aligned with a distal end of the balloon dilation catheter. In another example, when the second connectoris coupled to the balloon dilation catheter, the distal endof the guide wireextends distally from a distal end of the balloon dilation catheter. In one example, the methodcan further include re-positioning the inner guide member based at least in part on a determined location of the distal endof the guide wirewith respect to the sinus cavity.

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Publication Date

December 11, 2025

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