Headboard and Bed Frame Assembly

This disclosure relates to bed frame assemblies. More specifically, this disclosure relates to bed frames comprising a two-piece headboard.

Bed frames are structures that are used to support a mattress and create a bed. Because of their size, they often come in kits that must be assembled prior to use. In addition, bed frames constructed from kits have gained popularity because of their affordability and convenience offered to users. Typically, these kits comprise the structural components of the bed frame, fasteners, wooden slats, screws, and brackets. These bed frames often require tools for assembly and a particular level of expertise. In some aspects, the reliance of fasteners and introduction of assembly error can introduce stability issues; poorly assembled frames can lead to structural weaknesses which can result in a frame that creaks, wobbles, or even collapses under pressure. This instability can compromise the quality of sleep and pose safety risks. Additionally, aesthetic concerns can arise with kit bed frames. Designs that prioritize simplicity and ease of assembly may sacrifice visual appeal, lacking the intricate details or polished finishes found in high-end, pre-assembled alternatives. This can be a drawback for consumers seeking a cohesive and stylish bedroom aesthetic.

Another aspect that limits the utility of bed frame kits is their size. Often, bed frame kits include large parts that are not easily transported or stored. In particular, the headboard of conventional bed frames are provided in a single part which can be large and unyielding. The large size of these bed frame assemblies can make handling, assembly, storage, and shipping clumsy and inefficient.

It is to be understood that this summary is not an extensive overview of the disclosure.

This summary is exemplary and not restrictive and is intended to neither identify key or critical elements of the disclosure nor delineate the scope thereof. The sole purpose of this summary is to explain and exemplify certain concepts of the disclosure as an introduction to the following complete and extensive detailed description.

In one aspect, disclosed is a bed frame assembly comprising an upper headboard and a lower headboard, a pair of substantially parallel sideboards, a footboard, a support runner, and a plurality of legs.

In a further aspect, disclosed is method of assembling a bed, the method comprising arranging in a substantially rectilinear assembly a pair of sideboards with a front cross member defining a front end and a rear cross member defining a rear end, the assembly defining a frame, coupling the front cross member and the rear cross member with a support runner, joining the pair of sideboards to the front cross member and rear cross member with a castle leg, coupling a runner leg to the support runner, and coupling a headboard to the front cross member.

In a yet further aspect, disclosed is a method of shipping a bed frame assembly, the method comprising packaging a headboard assembly, packaging a frame, packaging a support runner, packaging a plurality of legs, and shipping any of the headboard assembly, the frame, the support runner, and the plurality of legs.

Various implementations described in the present disclosure may comprise additional systems, methods, features, and advantages, which may not necessarily be expressly disclosed herein but will be apparent to one of ordinary skill in the art upon examination of the following detailed description and accompanying drawings. It is intended that all such systems, methods, features, and advantages be included within the present disclosure and protected by the accompanying claims. The features and advantages of such implementations may be realized and obtained by means of the systems, methods, features particularly pointed out in the appended claims. These and other features will become more fully apparent from the following description and appended claims or may be learned by the practice of such exemplary implementations as set forth hereinafter.

The present disclosure can be understood more readily by reference to the following detailed description, examples, drawings, and claims, and their previous and following description. However, before the present devices, systems, and/or methods are disclosed and described, it is to be understood that this disclosure is not limited to the specific devices, systems, and/or methods disclosed unless otherwise specified, as such can, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular aspects only and is not intended to be limiting.

The following description is provided as an enabling teaching of the present devices, systems, and/or methods in their best, currently known aspect. To this end, those skilled in the relevant art will recognize and appreciate that many changes can be made to the various aspects described herein while still obtaining the beneficial results of the present disclosure. It will also be apparent that some of the desired benefits of the present disclosure can be obtained by selecting some of the features of the present disclosure without utilizing other features. Accordingly, those who work in the art will recognize that many modifications and adaptations to the present disclosure are possible and can even be desirable in certain circumstances and are a part of the present disclosure. Thus, the following description is provided as illustrative of the principles of the present disclosure and not in limitation thereof.

As used throughout, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to a quantity of one of a particular element can comprise two or more such elements unless the context indicates otherwise. In addition, any of the elements described herein can be a first such element, a second such element, and so forth (e.g., a first widget and a second widget, even if only a “widget” is referenced).

Ranges can be expressed herein as from “about” one particular value and/or to “about” another particular value. When such a range is expressed, another aspect comprises from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent “about” or “substantially,” it will be understood that the particular value forms another aspect. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint and independently of the other endpoint.

For purposes of the current disclosure, a material property or dimension measuring about X or substantially X on a particular measurement scale measures within a range between X plus an industry-standard upper tolerance for the specified measurement and X minus an industry-standard lower tolerance for the specified measurement. Because tolerances can vary between different materials, processes, and between different models, the tolerance for a particular measurement of a particular component can fall within a range of tolerances.

As used herein, the terms “optional” or “optionally” mean that the subsequently described event or circumstance may or may not occur and that the description comprises instances where said event or circumstance occurs and instances where it does not.

The word “or” as used herein means any one member of a particular list and also comprises any combination of members of that list. The phrase “at least one of A and B” as used herein means “only A, only B, or both A and B”; while the phrase “one of A and B” means “A or B.”

As used herein, unless the context clearly dictates otherwise, the term “monolithic” in the description of a component means that the component is formed as a singular component that constitutes a single material without joints or seams. Unless otherwise specified herein, any structure disclosed in the drawings or in the written description as being so formed can be monolithic whether or not such an explicit description of the structure is included herein.

To simplify the description of various elements disclosed herein, the conventions of “left,” “right,” “front,” “rear,” “top,” “bottom,” “upper,” “lower,” “inside,” “outside,” “inboard,” “outboard,” “horizontal,” and/or “vertical” may be referenced. Unless stated otherwise, “front” describes that end of the bed frame assembly comprising the headboard, and “rear” is the end of the bed frame assembly which can be opposite or distal the front. “Horizontal” or “horizontal orientation” describes that which is in a plane extending from left to right and aligned with the horizon. “Vertical” or “vertical orientation” describes that which is in a plane which can be angled at 90 degrees to the horizontal.

In one aspect, a bed frame assembly and associated methods, systems, devices, and various apparatuses are disclosed herein. In some aspects, a two-piece headboard and associated methods, systems, devices, and various apparatuses are disclosed herein. In some aspects, the bed frame can comprise a pair of substantially parallel sideboards, a footboard, and a two-piece headboard. In some aspects, the bed frame assembly can comprise a plurality of sequentially connected slats which can form a platform. The headboard can be configured to be disassembled at a headboard joint. In some aspects, the headboard can be configured to be connected and disconnected to increase transportability and mobility.

Turning now to, a bed frame assemblyin accordance with one aspect of the present disclosure is provided. In some aspects, the bed frame assemblycan be substantially rectilinear, although other shapes are contemplated. The bed frame assemblycan be sizably configured to support bedding, such as a mattress, for use by a user. For example, the bed frame assemblycan be sized in accordance with the height of a user. In some aspects, the bed frame assemblycan be sized to sleep one or more users. The bed frame assemblycan comprise a headboard assembly, a footboard, and a pair of sideboards. In an exemplary aspect, the headboard assemblyand the footboardcan be arranged substantially parallel and the pair of sideboardcan be substantially parallel. The sideboardscan be substantially perpendicular to one or both of the headboard assemblyand the footboard. In some aspects, the headboard assembly, the footboard, and the pair of sideboardscan each define a first end and a second end. In some aspects, the headboard assembly, the footboard, and the pair of sideboardscan be configured to releasably connect at an end of an adjacent member. In various aspects, the headboard assembly, the footboard, and the pair of sideboardscan define a corner when joined at each respective end. For example, the first ends of the pair of sideboardscan be configured to releasably intersect one or both of the headboard assemblyand the footboard. The bed frame assemblycan comprise the headboard assembly, the footboard, and the pair of sideboardseach connected forming a rectangular structure. In some aspects, the bed frame assemblycan comprise legs. Each legcan be configured to releasably engage the bed frame assembly. In some aspects the legcan be configured to extend downwardly with respect to the bed frame assembly. In some aspects, the legscan be structured to support a load, such as, for example and without limitation, the load of a dressed and/or occupied bed. In an exemplary aspect, the bed frame assemblycan comprise four legsdisposed about a perimeter of the bed frame assembly. In an exemplary aspect, the headboard assembly, footboard, pair of sideboards, and legscan releasably engage and define a frame. In some aspects, the bed frame assemblycan comprise one or more slats. In some aspects, the slatsof the bed frame assemblycan comprise a series of substantially parallel slats. In some aspects, the slatsof the bed frame assemblycan be flexibly coupled to each other and each slatcan define a space therebetween. In some aspects, the slatscan be disposed parallel or perpendicular to the pair of sideboards. In some aspects, the sideboardscan each comprise a rabbet or series of rabbets along an interior edge facing the slatsthat engage with ends of the slatsto receive the slats. In an exemplary aspect, and without limitation, the bed frame assemblycan comprise a plurality of flexibly coupled parallel slatsdisposed parallel to the headboard assemblyand footboardand perpendicular to the pair of sideboards. The slatscan define a first end and a second end, wherein the first end is opposite to the second end, and wherein the first and second ends can be configured to engage with the pair of sideboards. The bed frame assemblycan be configured such that the slatscan define a platform on the frame which can be structured to support a mattress (not shown).

The headboard assemblycan be sectioned into one or more subunits. The headboard assemblycan be configured to disassemble into one or more subunits which can be reassembled in to the headboard assembly. In some aspects, the headboard assemblycan comprise an upper headboardand a lower headboard. The lower headboardcan be configured to be subjacent to the upper headboard. In some aspects, the headboard assembly, including the upper headboardand the lower headboardcan extend substantially vertically with respect to the frame. In some aspects, the upper headboardcan be configured to releasably engage with the lower headboardat a headboard joint. The headboard jointcan extend substantially horizontally with respect to the bed frame assembly. In some aspects, the bed frame assemblycan comprise the mattress (not shown) which can be disposed resting on the slats. In such an aspect, the headboard jointcan be defined in the headboard assemblyabove the mattress (not shown) such that the headboard jointis hidden.

Turning now to, an alternative view of the bed frame assemblyofincluding specific detail to the headboard jointofin accordance with an aspect of the present disclosure is shown and described.is a detailed view of the perspective exploded view of, showing the details of a half-lap jointillustrated in.

In some aspects, the bed frame assemblycan define one or more support runners. Each support runnercan be an elongated member configured to be coupled to the bed frame assembly. In some aspects, Each support runnercan be structured to increase any of the strength, rigidity, elasticity, or support of the bed frame assembly. In some aspects, the support runnercan define a first end and a second end opposite the first end. In an exemplary aspect, the first end and the second end of each support runnercan be configured to releasably couple to any of the headboard assembly, the footboard, or the sideboards. In a further exemplary aspect, each support runnercan be disposed substantially perpendicularly to and configured to releasably engage with the headboard assemblyand the footboardand can be substantially parallel to the pair of sideboards. In some aspects, each support runner can be figures to support an external item, such as the mattress (not shown). In some aspects, the support runnercan comprise one or more legs. In various aspects, the bed frame assemblycan comprise one or more legswhich can be coupled to the support runnerand can extend downwardly therefrom. In an exemplary aspect, and without limitation, the bed frame assemblycan comprise one or more support runners, such as a pair of support runners, each comprising a pair of legs. The legsthat are coupled to the support runnercan be configured to resist bending of the support runner, such as when under load from the mattress and any user lying on the mattress. In a further aspect, the legscan be slidably coupled to the bed frame assemblyand can be configured to be connected to the bed frame assemblyin a plurality of locations. Moreover, the position of the connection between the bed frame assemblyand the legcan be configurable.

The headboard assemblycan define a substantially planar surfacedisposed perpendicular to the bed frame assemblyand extending vertically relative to the bed frame assembly. In some aspects, the headboard assemblycan define the upper headboardand the lower headboardconnected at the headboard joint. In an exemplary aspect, the pair of sideboardscan be configured to releasably connect with the lower headboard. In some aspects, the headboard assemblycan comprise a mechanical joint which can be configured to releasably couple the upper headboardto the lower headboard. In various aspects, the mechanical joint can comprise a joinery feature, such as and without limitation a butt joint, a miter joint, a lap joint, a mortise and tenon, a tongue and groove, a dovetail, a finger joint, a bridle joint, a dowel joint, a rabbet, a dado, tusk tenon joint, a birdsmouth joint, or the like. In some aspects, the headboard assemblycan comprise a half-lap joint. The half-lap jointcan be a joint where two structures are joined together by removing material from each piece so that a portion of the two members overlap. The half-lap jointcan be configured to create a flush surface when the pieces are joined together. In illustrative example, the upper headboardof the headboard assemblyand the lower headboardof the headboard assemblycan be joined at the headboard jointvia the half-lap joint. More generally, each of the upper headboardand the lower headboardcan define a thickness and can comprise an end defining a lap. The lapcan define a section of or both of the upper or lower headboard,comprising a thickness less than a respective overall thickness of the upper or lower headboard,. In an exemplary aspect, the lapof one or both of the upper or lower headboard,can define a thickness substantially half of the thickness of the respective upper or lower headboard,. In various aspects, a thickness of the combination of the lapof the upper headboardand lower headboardcan define a thickness substantially equal to a thickness of the headboard assembly. In some aspects, the half-lap jointcan define a recessed section. The recessed sectionof the half-lap jointcan be substantially equal between the upper and lower headboard,, such that the upper and lower headboard,can be substantially seamlessly fit together. The lapdefined on the one or both of the upper or lower headboard,can be substantially “L-shaped.” Further, in some aspects, the lapdefined on the upper headboardcan be a reversed or mirrored on the lower headboardas to allow the two lapsto substantially seamlessly combine. In various aspects, the lap can be structured to provide increased strength when compared to alternative joining features such as a butt joint and can be configured to be more easily machined when compared to more complicated joining features, such as a mortise and tenon. In some aspects, the lapof each of the upper headboard and lower headboard,can be configured to locate the upper headboard and lower headboard,with respect to each other during assembly.

Turning now to, an alternative aspect of the bed frame assemblyofin accordance with another aspect of the present disclosure is shown and described. In some aspects, the headboard assemblyof the bed frame assemblycan comprise a covering. The coveringcan be any material configured to engage the headboard assemblyor a portion thereof. In some aspects, the coveringcan be upholstery, such as fabric, leather, microfiber, velvet, tufted upholstery, patterned upholstery, a custom upholstery, or the like. In some aspects, the coveringcan comprise one or more cushions which can be configured to increase the comfort or aesthetic appeal of the headboard assembly. In some aspects, the coveringcan comprise padding. The padding can be provided to increase the comfort of the headboard assembly. In some aspects, the coveringcan comprise a slipcover. In some aspects, the coveringcan be a slipcover defining a removable fabric designed to fit over the headboard assemblyor portion thereof. The slipcover can be similar to a wrapper or protective sheath configured to provide protection from any of wear, stains, dust, damage, or the like. In some aspects, the slipcover can be configured to increase the aesthetics of the headboard assembly. In some aspects, the slipcover can be attached to the headboard assemblyor any portion thereof. For example only, and without limitation, the slipcover can be configured to attach to the headboard assemblyor any portion of via a fastening mechanism. Example fastening mechanisms can include a zipper, snaps, buttons, hook-and-look fasteners, or any suitable fastener. In an exemplary aspect, the slipcover can comprise a zipper on a side thereof configured to releasably secure the slipcover to the headboard assembly. In some aspects, the coveringcan be configurable based on the user's preference. For example, the color, size, shape, texture, pattern, thickness, or the like of the coveringcan be configurable based on the preference of the user. Further, in various aspects the coveringcan be interchangeable with alternative coverings. In some aspects, the coveringcan be embroidered. In some aspects, the coveringcan comprise an ornamental design, such as a pattern. In some aspects, the coveringcan cover the headboard joint, as shown in.

Turning now to, yet another alternative aspect of the bed frame assemblyofin accordance with yet another aspect of the present disclosure is shown and described. The bed frame assemblycan comprise a woven portion. In some aspects, the upper headboardcan comprise a woven portion. In some aspects, the woven portioncan be rattan, wicker, seagrass, bamboo, cane, synthetic wicker, leather, synthetic leather, or the like. The woven portioncan be defined as any non-continuous material, wherein the discontinuity can be defined as a hole or void in the surface. For example, the woven portioncan be a rattan material which can define repeating holes or voids. In some aspects, the woven portion can be configured to increase the aesthetic appeal of the headboard assembly. In some aspects, the woven portion can be configured to increase the flexibility of the headboard assembly. In various aspects, the woven portioncan be configured to decrease the weight of the headboard assembly.

Turning now to, an exploded view of a frameof the bed frame assemblyofin accordance with one aspect of the present disclosure is shown and described. The framecan be defined as the combination of any of the headboard assembly, the footboard, and the pair of sideboards. In some aspects, the headboard assemblycan comprise a single headboard instead of an upper headboardand a lower headboard. In some aspects, the support runnercan be disposed between the sideboards. In some aspects, the support runnercan be received by one or more portions of the frame. In an exemplary aspect, the support runnercan be received by a feature in the headboard assemblyand/or footboard. In such an example, the support runnercan be releasably received by a mortiseformed in the headboard assembly, for example the lower headboard. Other joinery features configured to releasably receive the support runnerare contemplated. The mortisecan be sizably configured to receive a portion of the support runner, such as an end of the support runner. In aspects with an upper headboardand a lower headboard, the lower headboardcan define the mortise.

In accordance with one aspect of the present disclosure, any of the sideboards, the footboard, the legs, or the headboard assemblyor a portion thereof can comprise a castle feature. The castle featurecan be any structure configured to form a joint with another structure. In some aspects, any of the sideboards, the footboard, the legs, or the headboard assemblyor a portion thereof can define an end comprising a castle feature. In some aspects, each of the previously stated elements can comprise a pair of castle featuresdisposed at opposite ends. For example, each of the first end and the second end of each of the headboard assembly, the footboard, and the pair of siderails can comprise a castle feature. The castle featurecan be any structure or portion thereof configured to form a releasably connectable joint. In various aspects, the castle featurecan be a structure configured to form a castle joint with one or more additional castle features. In some aspects, the castle featurecan comprise one or more raised portions or one or more recessed portions. In some aspects, the castle featurecan be a portion configured to engage with a raised portion of another castle feature. In an exemplary aspect, the legcan comprise the castle feature, the end of the one of the pair of sideboardscan comprise the castle feature, and either of the headboard assemblyor the footboardcan comprise the castle feature. In such an aspect, the castle featuresof the foregoing features can be releasably combined to form a castle joint. Further, the foregoing members can be joined at any position relative to each other, for example at a substantially 90 degree angle. The legcan comprise a feature such as a groovewhich can be configured to releasably couple to the support runner.

Turning now to, an isometric view of the upper headboardof the headboard assemblyofin accordance with one aspect of the present disclosure is shown and described. In some aspects, the upper headboardof the headboard assemblycan be substantially planar. The upper headboardcan define a top portionand a lower portion. The lower portioncan comprise the headboard joint. The lower portioncan comprise one of the lapsof the half-lap joint. In some aspects, the lapcan comprise one or more fastener holes. The fastener holescan be defined along an axis parallel to the headboard jointand can be defined in the lap. In some aspects, the fastener holes(shown in) can be spaced substantially evenly about a portion of the lap. In various aspects, the fastener holescan be disposed in a portion of the lapwhich defines a thickness less than the thickness of the headboard assembly. The fastener holescan be dimensioned to receive a fastener, such as a bolt, screw, or any similar fastener. In some aspects, the fastener holescan comprise a threaded portion configured to receive a bolt, threaded insert, or the like. In some aspects, the fastener holecan comprise a counterbore, disposed for example, on the outer side. In many aspects, the upper headboardis configured to be fastened to the lower headboardat the half-lap joint. For example only and without limitation, the upper headboardcan be removably secured to the lower headboardat the headboard jointby interlocking the lapof the upper headboardand the lapof the lower headboardand subsequently installing one or more fasteners which can be received by the fastener hole. The upper headboardcan be fastened to the lower headboardby a plurality of fasteners, including but not limited to bolts, nuts, screws, dowels, cam locks, Confirmit screws, pegs, pocket hole screws, bed rail fasteners, hangar bolts, insert nuts, or the like.

Turning now to, a lower headboardof the headboard assemblyofin accordance with one aspect of the present disclosure is shown and described. The lower headboardcan be configured to be releasably coupled with the upper headboardand the pair of sideboards. In some aspects, the lower headboardcan comprise a pair of castle featuresdisposed at each end. The castle featureson the lower headboard can comprise a notched section configured to be combined with one or more additional castle featuresto form a castle joint. In some aspects, the lower headboardcan comprise one or more mortises. The mortisecan be configured to slidably engage with a portion of the frame, such as the support runner. In some aspects, the number of support runnersand mortisesof the bed frame assemblycan be configured based on the desired size of the mattress which is to be supported by the bed frame assembly. In some aspects, the mortisecan be substantially rectilinear. The lower headboardcan comprise the headboard jointat a surface, such as a topmost surface of the lower headboard. In some aspects, the lower headboardcan comprise one or more fastener holes(not shown) aligned with the fastener holesof the upper headboard. The fastener holescan be defined in a portion of the lower headboard, such as in the lap. The lapof the lower headboard can be defined in a topmost portion of the lower headboardand can be configured to be structured as an inverted “mirrored” version of the lapformed in the upper headboard

Turning now to, an aspect of a legfrom the bed frame assemblyofin accordance with one aspect of the present disclosure is shown and described. In some aspects, the legcan comprise a taper. The tapercan be defined as an angled portion between 0 and 90 degrees. In various aspects the legcan comprise one or more taperson each side. The legcan comprise a leveling featurewhich can comprise a leveling screw defining a foot at a bottom end of the legthat is configured to increase or decrease the height of the leg. As shown, the leveling featurecan define threading that can engage a threaded hole at the bottom end of the leg. The leveling featurecan be configured to alter and adjust the height of portions of the bed frame assembly. In some aspects, any one or more of the legsof the bed frame assemblycan comprise the leveling feature, while other legsmay not comprise the leveling feature, so that only some of the legsof the bed frame assemblycan comprise the leveling feature. For example and without limitation, the legsattached to the support runnerscan comprise leveling features, such as to adjust the height of central portions of the bed frame assembly, while the legsattached to the sideboardsand the headboard assemblymay not comprise leveling features.

In some aspects, the legcan comprise the groove. The groovecan comprise a pair of parallel features each configured to engage with a side of a structure, such as the support runner. In some aspects, the grooveof the legcan be configured to releasably couple the legto the support runner. In some aspects, the legcan be releasably coupled to the support runnerin such a way as to provide repositioning of the leg. The groovecan define a substantially “C-shaped” or “U-shaped” feature. The legcan further comprise a dowel. The dowelcan be defined at an end of the legand can be configured to be received by a member of the frame, such as the support runner. In some aspects, the support runnercan comprise a feature configured to receive the dowelof the leg. In various aspects, the support runnercan comprise a plurality of features spaced axially apart and configured to define a series of mounting positions for the leg.

Turning now to, an alternative aspect of the legof the bed frame assemblyofin accordance with one aspect of the present disclosure is shown and described. In some aspects, the legcan comprise the castle feature. The castle featurecan be defined in a top portion of the leg. In some aspects, the castle featurecan comprise one or more castle feature ledgesand a castle feature base. The castle feature basecan be a substantially flat surface, and the castle feature ledgescan be configured to extend therefrom. In some aspects, the leg castle featurecan comprise three castle feature ledges. The three castle feature ledgescan each be disposed in a corner of the castle feature base. In some aspects, the castle feature ledgescan be disposed about the castle feature basesuch as to define a space between the castle feature ledges. The space between the castle feature ledgescan be configured to receive a portion of an adjacent castle featureor portion thereof. In some aspects, the legcan be configured to form a corner with two or more members of the bed frame assembly. For illustrative example, the legcan form a junction with an end of a sideboardand one of the headboard assemblyor the footboard. For illustrative example, the end of the sideboardand the end of one of the headboard assemblyor the footboardcould be assembled and interlocked with the leg to form a castle joint.

Turning now to, an alternative view of the lower headboardof the headboard assemblyof the bed frame assemblyofin accordance with one aspect of the present disclosure is shown and described. The lower headboardcan define the lapwhich can be configured to form a half-lap jointwith the upper headboard. In many aspects, the half-lap jointcan be defined at the headboard joint. The headboard assemblycan be configured to be assembled and disassembled to increase the ease and convenience with which the bed frame assemblycan be handled. The lower headboardcan be configured to engage with, for example, the legand a sideboardat each end. In some aspects, the lower headboardcan comprise a castle featureat each end which can be configured to form a castle joint. As previously discussed, the lower headboardcan comprise one or more fastener holes(not shown) which can be configured to receive the fastener and join the lower headboardand the upper headboard. In some aspects the lower headboardcan define the mortise. The footboardcan also comprise the mortisewhich can be defined substantially in line with the mortiseof the lower headboard. In some aspects, the support runnercan be received and located by simultaneously engaging with the each of the mortisein the lower headboardand the mortisein the footboard.

Turning now to, an alternative view of the upper headboardof the headboard assemblyof the bed frame assemblyofin accordance with one aspect of the present disclosure is shown and described. In some aspects, the upper headboardcan comprise a substantially planar surface. The upper headboardcan define the one or more fastener holes(shown in) configured to facilitate releasably joining the upper headboardto the lower headboardat the headboard joint. The upper headboardcan be joined to the lower headboardvia the half-lap joint, although other methods are contemplated. In many aspects, the upper headboardand the lower headboardcan be detachable from one another by way of toolless interaction. Such toolless interaction can be achieved by way of joinery methods that do not require fasteners, such as castle joints, mortise and tenon, tongue and groove, half lap joints, or the like. In other aspects, the upper headboardcan be configured to be easily removed and reattached.

Turning now to, an exploded view of the bed frame assemblyofis shown and described. In some aspects, the bed frame assemblycan comprise the headboard assemblywhich can comprise the upper headboardand the lower headboard. In some aspects, the upper headboardcan be releasably secured to the lower headboardas previously described. In various aspects, the upper headboardcan be rigidly fixed to the lower headboard. The upper and lower headboardcan define the lap. The lapcan be a section of the upper and lower headboardconfigured to interlock. The lapof the upper and lower headboardcan comprise one or more fastener holes(shown in), with the fastener holesof the upper headboardaligned with the fastener holeslower headboard. The fastener holesof the lapcan be defined proximate to the headboard jointof the upper and lower headboard. In some aspects, the fastener holescan be through holes which can be substantially cylindrical boreholes sizably configured to receive a fastener. In some aspects, the fastener holescan be a blind hole. In some aspects, the fastener holescan extend less partially through the upper and lower headboard, such as partially through the lapof one or both of the upper and lower headboard. In some aspects, the fastener holescan comprise a counterbore or a countersink. The fastener holescan be prepared for example, and without limitation, by drilling the headboard assembly. In an exemplary arrangement, the headboard assemblycan comprise a through fastener holeon the recessed sectionof the lapof the upper headboardand a blind fastener holedistal from the mattress (not shown) on the recessed sectionof the lapof the lower headboard. In some aspects, the fastener holecan be threaded or partially threaded. In some aspects, the fastener holecan define an interference fit. In some aspects, the fastener holecan comprise an insert, such as, for example, a threaded insert which can be configured to threadedly engage the fastenerand can be held within the fastener hole on the lower headboard

show front and rear isometric views of the headboard assemblyof, respectively, in accordance with an alternative aspect of the present disclosure. In some aspects, the headboard assemblyor any portion thereof can be covered with the covering(shown in). In some aspects, the headboard assemblyor any portion thereof can comprise a cushion. The cushioncan be any material which can cover a portion or all of the headboard assembly. The cushioncan be configured to provide cushioning to, for example, a user. In some aspects, as shown, the cushioncan comprise an upper cushionattached to a front surface of the upper headboardand a lower cushion attached to a front surface of the lower headboard. In some aspects, the cushioncan be a material configured to increase the comfort for the user. The cushioncan be attached to any portion of the headboard assemblywith a fastening mechanism including, but are not limited to, adhesives, hook-and-loop fasteners, zippers, buttons, snap fits, elastic straps, elastic material, straps, thread, piping/cording, or any suitable mechanism. The cushioncan be formed from any substantially soft and pliable material, such as and without limitation, polymeric foam, natural foam, synthetic foam, memory foam, high density foam, polyester fiberfill, down, feathers, buckwheat hulls, latex, gel, cotton, wool, or any suitable material. In some aspects, the cushioncan be configured to encapsulate a portion or all of the headboard assembly. In some aspects, the cushioncan be integrated into the coveringitself.

Further, as shown in, a pair of zipperscan be mounted proximate to a bottom edge of the cushion, and/or the headboard assemblyat a front and rear of the headboard assembly. As shown in, one zippercan be mounted at a bottom edge of the lower cushion, and as shown in, a second zippercan be mounted at a bottom edge of the lower headboard. In some aspects, the coveringcan comprise a pair of matching zippers to engage the zippersand hold the coveringin place over the headboard.also shows the fastenersextending through the fastener holesin the upper and lower headboardsto attach the upper and lower headboardstogether and form the headboard assembly.

In some aspects, the lapcan be reversed compared to that shown in. In such aspects, the lapof the lower headboardcan be distal from the mattress and the lapof the upper headboardcan be proximate to the mattress. In some of these aspects, the fastener holesdefined on the upper headboardcan be blind holes and the fastener holesdefined on the lower headboard can be through holes.

In some aspects, as shown in, the fastenercan comprise a bolt. In some aspects, the fastenercan be any of a screw, a bolt, a nail, a dowel, a rivet, a biscuit, a pocket screw, a bracket, a corner brace, or any suitable fastener. In some aspects, the fastenercan be threadedly secured into the fastener hole. In some aspects, the bed frame assemblycan comprise a plurality of fastenersat various locations configured to assemble the bed frame assembly. In many aspects, the fastenercan be configured to, while engaged with the headboard assembly, provide a clamping force of sufficient magnitude to retain the upper headboardto the lower headboard. In some aspects, the fastenercan be configured to be releasable from the headboard assembly. In an illustrative example, the upper headboardcan be bolted or screwed to the lower headboardvia the fastenerwhich can be received via the fastener hole. Further, the upper headboardcan be removed from the lower headboardby unscrewing the fastener. The fastenercan be configured to extend partially or completely through the fastener hole. In a further illustrative example, the fastenercan extend through the fastener holeof the upper headboardand partially through the fastener holeof the lower headboard. In some aspects, the headboard assemblycan comprise a tool. The toolcan be an instrument configured to engage the fastener. The toolcan be configured to rotate and/or apply a torque to the fastener. In some aspects, the toolcan be configured to be used manually by a user. In some aspects, the toolcan be configured to be used in union with a power tool such as a drill or impact driver. In some aspects, the toolcan be structured to provide leverage against the fastener. The toolcan be any device suitable to tighten the fastener, for example and without limitation, an Allen wrench, a screw driver, an L-shaped hex key, a T-handle wrench, a socket, or any similar device. In an illustrative aspect, the toolcan engage with a portion of the fastener, such as the head, and tighten, loosen, or rotate the fastener.

A method of using the bed frame assemblyor any portion thereof can comprise providing the bed frame assembly. In some aspects, the method can comprise assembling the bed frame assembly. The method can comprise arranging the headboard assembly, the pair of sideboards, and the footboardin a substantially rectilinear position. In some aspects, the method can comprise coupling the lower headboardof the headboard assemblyto a support runner. In some aspects, the method can comprise coupling the support runnerto the footboard. The method can comprise the step of joining the pair of sideboardsto the lower headboardwith the leg. In some aspects, the legcan comprise a castle feature. In some aspects, the method can comprise forming a castle joint with any portion of the bed frame assembly, such as the leg, the sideboards, and the headboard assembly. In some aspects, the method can comprise coupling the upper headboardto the lower headboard. In some aspects, the method can comprise fastening the upper headboardto the lower headboardwith a fastener, such as a bolt or a screw. The method can further comprise of disassembling the upper headboardfrom the lower headboard

The method can further comprise upholstering the headboard assembly. In some aspects, the method can comprise applying the covering, such as a slipcover, to the headboard assembly. The slipcover can be removed from the headboard assemblyin some methods. In some aspects, the method can comprise the steps of expanding a series of slatsover the bed frame assembly. In some aspects, the method can comprise rolling out a series of flexibly connected slatsover the frameto define a top surface. In some aspects, the method can comprise placing a mattress (not shown) on the bed frame assembly. The method can comprise adjusting the height of the bed frame assembly. More specifically, the method can comprise adjusting the height of the bed frame assemblyvia the leveling screws.

A method of using the bed frame assemblyof the present disclosure can comprise shipping the bed frame assemblyor any portion thereof. In some aspects, the bed frame assemblycan be configured to be shipped. The method of shipping the bed frame assemblycan comprise packaging the headboard assembly. The method can comprise packing the frameor any portion thereof. The method can comprise packing the support runner. The method can comprise packing one or more legs. The method can comprise shipping any of the headboard assembly, the frame, the support runner, and the plurality of legs. An alternative aspect of shipping the bed frame assemblycan comprise shipping the headboard assemblyin two or more packages. Advantageously, the headboard assemblycan be disassembled into the upper headboardand the lower headboard. A yet further advantage of the headboard assemblyis that the headboard assemblycan be assembled and disassembled. For example only and without limitation, the headboard assemblycan be disassembled into the upper headboardand the lower headboardand can be packaged separately. In some aspects, the headboard assemblycan be packaged by disassembling the headboard assemblyinto the upper headboardand the lower headboardand stacking each in a substantially vertical arrangement in a unitary package. More generally, the headboard assemblycan be configured to be separated into two pieces and packaged in a single package.

One should note that positional language, such as, among others, “can,” “could,” “might,” or “may,” unless expressly stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain aspects include, while other aspects do not include, certain features, elements, and/or steps. Thus, such positional language is not generally intended to imply that features, elements and/or steps are in any way required for one or more particular aspects or that one or more particular aspects necessarily comprise logic for deciding, with or without user input or prompting, whether these features, elements and/or steps are included or are to be performed in any particular aspect.

It should be emphasized that the above-described aspects are merely possible examples of implementations, merely set forth for a clear understanding of the principles of the present disclosure. Many variations and modifications may be made to the above-described aspect(s) without departing substantially from the spirit and principles of the present disclosure. Further, the scope of the present disclosure is intended to cover any combinations and sub-combinations of all elements, features, and aspects discussed above. All such modifications and variations are intended to be included within the scope of the present disclosure, and all possible claims to individual aspects or combinations of elements or steps are intended to be supported by the present disclosure.