Printed Circuit Board

This application claims the benefit of priority to Korean Patent Application No. 10-2024-0142937 filed on Oct. 18, 2024 in the Korean Intellectual Property Office, the disclosures of which are incorporated herein by reference in its entirety.

The present disclosure relates to a printed circuit board.

In order to respond to the recent trend for lighter and smaller mobile devices, the need to implement lighter and thinner printed circuit boards mounted thereon is also gradually increasing. Meanwhile, as mobile devices have become lighter and thinner, an undercut phenomenon may occur during the process of implementing fine circuits, which can cause fine circuit defects. In response to this technical demand, research is continuously being performed to implement a circuit having a fine line width and spacings with improving reliability.

An example embodiment of the present disclosure is to provide a printed circuit board on which a circuit having a fine line width and spacings may be implemented.

According to an example embodiment, a printed circuit board includes a first insulating layer having first and second surfaces opposing each other in a thickness direction; a conductive via disposed in a through-hole formed in the thickness direction in the first insulating layer; and a first pad disposed on a side of the first surface of the first insulating layer and including a first conductor layer and a second conductor layer disposed on the first conductor layer and the conductive via, wherein the conductive via has a form protruding further outwardly of the first insulating layer from the first surface than the first conductor layer.

The conductive via may be connected to the second conductor layer, and the first conductor layer may surround a side surface of the conductive via.

A region of the second conductor layer corresponding to the conductive via may have a protruding shape.

An inner conductor layer disposed between an inner wall of the through-hole and the conductive via may be further included.

The conductive via may have a form protruding further outwardly of the first insulating layer from the first surface than the inner conductor layer.

The inner conductor layer may form an interface with the first conductor layer and may be in contact with the first conductor layer.

The inner conductor layer may form an interface with the second conductor layer and may be in contact with the second conductor layer.

A side surface of the inner conductor layer may be in contact with a side surface of the first conductor layer.

An upper surface of the inner conductor layer and an upper surface of the first conductor layer may form a coplanar surface.

An upper surface of the inner conductor layer and an upper surface of the first conductor layer may be in contact with a lower surface of the second conductor layer.

The inner conductor layer may not cover an upper surface of the first conductor layer.

The inner conductor layer may include first and second inner conductor layers, wherein the first inner conductor layer may be disposed closer to an inner wall of the through-hole than the second inner conductor layer.

The conductive via may extend further outward from the first surface of the first insulating layer than the first and second inner conductor layers.

A thickness of the first conductor layer may be 0.5 μm or more and 2 μm or less.

A distance protruding laterally from the through-hole of the first insulating layer in the first pad may be 25 μm or less.

Hereinafter, embodiments of the present disclosure will be described as follows with reference to the attached drawings. The present disclosure may, however, be exemplified in many different forms and should not be construed as being limited to the specific embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. Accordingly, shapes and sizes of elements in the drawings may be exaggerated for clear description, and elements indicated by the same reference numerals are the same elements in the drawings.

1 FIG. is a block diagram schematically illustrating an example of an electronic device system.

1 FIG. 1000 1010 1010 1020 1030 1040 1090 Referring to, an electronic devicemay accommodate a mainboardtherein. The mainboardmay include chip related components, network related components, other components, and the like, physically or electrically connected thereto. These components may be connected to others to be described below to form various signal lines.

1020 1020 1020 The chip related componentsmay include a memory chip such as a volatile memory (for example, a dynamic random access memory (DRAM)), a non-volatile memory (for example, a read only memory (ROM)), a flash memory, or the like; an application processor chip such as a central processor (for example, a central processing unit (CPU)), a graphics processor (for example, a graphics processing unit (GPU)), a digital signal processor, a cryptographic processor, a microprocessor, a microcontroller, or the like; and a logic chip such as an analog-to-digital (ADC) converter, an application-specific integrated circuit (ASIC), or the like. However, the chip related componentsare not limited thereto, and may also include other types of chip related components. Also, the chip related componentsmay be combined with each other.

1030 1030 1030 1020 The network related componentsmay include protocols such as wireless fidelity (Wi-Fi) (Institute of Electrical And Electronics Engineers (IEEE) 802.11 family, or the like), worldwide interoperability for microwave access (WiMAX) (IEEE 802.16 family, or the like), IEEE 802.20, long term evolution (LTE), evolution data only (Ev-DO), high speed packet access+ (HSPA+), high speed downlink packet access+ (HSDPA+), high speed uplink packet access+ (HSUPA+), enhanced data GSM environment (EDGE), global system for mobile communications (GSM), global positioning system (GPS), general packet radio service (GPRS), code division multiple access (CDMA), time division multiple access (TDMA), digital enhanced cordless telecommunications (DECT), Bluetooth, 3G, 4G, and 5G protocols, and any other wireless and wired protocols, designated after the abovementioned protocols. However, the network related componentsare not limited thereto, and may also include a variety of other wireless or wired standards or protocols. Also, the network related componentsmay be combined with each other, together with the chip related componentsdescribed above.

1040 1040 1040 1020 1030 Other componentsmay include a high frequency inductor, a ferrite inductor, a power inductor, ferrite beads, a low temperature co-fired ceramic (LTCC), an electromagnetic interference (EMI) filter, a multilayer ceramic capacitor (MLCC), or the like. However, other componentsare not limited thereto, and may also include passive components used for various other purposes, or the like. Also, other componentsmay be combined with each other, together with the chip related componentsand/or the network related componentsdescribed above.

1000 1000 1010 1050 1060 1070 1080 1000 Depending on a type of the electronic device, the electronic devicemay include other components which may or may not be physically or electrically connected to the mainboard. The other components may include, for example, a camera module, an antenna module, a display, and a battery. However, the other components are not limited thereto, and may include an audio codec, a video codec, a power amplifier, a compass, an accelerometer, a gyroscope, a speaker, a mass storage unit (for example, a hard disk drive), a compact disk (CD) drive, a digital versatile disk (DVD) drive, or the like. The other components may also include other components used for various purposes depending on a type of electronic device.

1000 1000 The electronic devicemay be a smartphone, a personal digital assistant (PDA), a digital video camera, a digital still camera, a network system, a computer, a monitor, a tablet PC, a laptop PC, a netbook PC, a television, a video game console, a smartwatch, an automotive component, or the like. However, the electronic deviceis not limited thereto, and may be any other electronic device processing data.

2 FIG. is a perspective view schematically illustrating an example of an electronic device.

2 FIG. 1100 1110 1100 1120 1110 1110 1130 1101 1120 1121 1121 1121 1100 Referring to, an electronic device may be a smartphone. A motherboardmay be accommodated in the smartphone, and various componentsmay be physically or electrically connected to the motherboard. Also, other components which may or may not be physically or electrically connected to the motherboard, such as a camera module, may be accommodated in the body. A portion of the componentsmay be the chip related components, such as, for example, a component package, but an example embodiment example thereof is not limited thereto. The component packagemay have the form of a printed circuit board on which electronic components including active components and/or passive components are surface-mounted. Alternatively, the component packagemay be configured in the form of a printed circuit board in which active components and/or passive components are buried. The electronic device is not necessarily limited to the smartphone, and may be other electronic devices as described above.

3 FIG. 4 FIG. 3 FIG. 3 4 FIGS.and 100 101 130 110 111 112 130 1 101 111 130 111 112 130 110 130 111 112 is a cross-sectional view schematically illustrating an example of a printed circuit board, andis an enlarged view of a portion of. Referring to, a printed circuit boardaccording to the present embodiment includes a first insulating layer, a conductive via, and a first padincluding a first conductor layerand a second conductor layer. Here, the conductive viaextends further outward(toward an upper side based on the illustrated form) from the first surface Sof the first insulating layerthan the first conductor layer. When the conductive viaprotrudes further than the first conductor layerand the second conductor layeris connected thereto, the electrical and physical contact properties between the conductive viaand the first padmay be improved. In addition, such a structure is suitable for miniaturizing the conductive via, the first conductor layer, the second conductor layer, or the like, and reducing the pitch. Hereinafter, the main components of the printed circuit board may be described in greater detail.

101 101 101 1 2 101 101 102 103 1 2 6 FIG. The first insulating layermay be a core insulating layer. The first insulating layermay include an insulating material such as an insulating resin, such as a thermosetting resin such as an epoxy resin or a thermoplastic resin such as a polyimide, or a material in which the resins are mixed with an inorganic filler such as silica, or a resin impregnated into a core material such as glass fiber, glass cloth, glass fabric, or the like, together with an inorganic filler, for example, copper clad laminate (CCL), but an example embodiment thereof is not limited thereto. The first insulating layerhas a first surface Sand a second surface Sopposing each other in a thickness direction (a vertical direction based on the illustrated form). In addition, a through-hole (H in) is formed in the thickness direction in the first insulating layer. The first insulating layermay be thicker than the insulating layersandrespectively disposed on the sides of the first surface Sand the second surface S. In this case, the thicknesses of respective layers may be measured using a scanning microscope or an optical microscope based on a polished or cut cross-section of the printed circuit board in a vertical direction. When the thickness is not constant, the thickness relationship may be compared by using an average value of the thickness of each object measured at five arbitrary points.

102 1 103 2 102 103 102 103 102 103 A second insulating layermay be disposed on the side of the first surface S, and a third insulating layermay be disposed on the side of the second surface S. In this case, the second and third insulating layersandmay be build-up insulating layers. Each of the second and third insulating layersandmay include a plurality of build-up insulating layers, and in this case, the plurality of build-up insulating layers may be integrated with each other without boundaries or may be separated from each other. As an example of an insulating material that can be included in the second and third insulating layersand, an insulating resin such as a thermosetting resin such as an epoxy resin or a thermoplastic resin such as a polyimide, or a material in which the resins are mixed with an inorganic filler such as silica, or a resin impregnated into a core material such as glass fiber, glass cloth, glass fabric, or the like, together with an inorganic filler, for example, Ajinomoto build-up film (ABF), prepreg, or the like may be used, but an example embodiment thereof is not limited thereto.

130 101 110 120 130 140 101 130 140 141 142 141 101 142 A conductive viamay be disposed in a through-hole formed in the thickness direction in the first insulating layer, and a first padand a second padmay be connected to each other by the conductive via. In addition, an inner conductor layermay be disposed between an inner wall of the through-hole of the first insulating layerand the conductive via, and in this case, the inner conductor layermay include a plurality of conductor layers, for example, a first inner conductor layerand a second inner conductor layer. Here, the first inner conductor layermay be disposed closer to the inner wall of the through-hole of the first insulating layerthan the second inner conductor layer.

130 130 130 140 130 130 The conductive viamay include a metal material such as copper (Cu), aluminum (Al), silver (Ag), tin (Sn), gold (Au), nickel (Ni), lead (Pb), titanium (Ti), or an alloy thereof, and may perform various functions depending on the design of a corresponding layer. For example, the conductive viamay include a ground pattern, a power pattern, a signal pattern, or the like. In an example, a conductive viamay be formed by filling a plug into the through-hole after the inner conductor layeris formed by plating. The conductive viamay have a roughly circular or elliptical shape based on a planar shape viewed from above. In addition, in terms of securing adhesion by increasing a specific surface area, the conductive viamay have a polygonal shape on a plane, as well as a so-called flower shape in which multiple circles or ovals are overlapped.

110 1 111 112 112 111 130 120 2 101 120 121 122 120 110 110 130 1 101 120 130 2 101 A first padis disposed on the side of the first surface S, and includes a first conductor layerand a second conductor layer. Here, a second conductor layeris disposed on the first conductor layerand the conductive via. A second padmay be disposed on the side of the second surface Sof the first insulating layer, and the second padmay include a third conductor layerand a fourth conductor layer. The second padmay be implemented in the same form as the first pad, and the structure of the first padand the conductive viaon the side of the first surface Sof the first insulating layeris described below, but the description may also be applied to the second padand the conductive viadisposed on the side of the second surface Sof the first insulating layer.

130 101 1 111 130 112 111 130 112 112 112 130 4 FIG. 3 4 FIGS.and 5 FIG. In the present embodiment, the conductive viahas a form protruding further outwardly of the first insulating layerfrom the first surface Sthan the first conductor layer. Accordingly, as can be seen in the enlarged view of, a conductive viamay be connected to the second conductor layer, and a structure in which the first conductor layersurrounds a side surface of the conductive viamay be obtained. In this case, although it is illustrated that an upper surface of the second conductor layerhas a flat structure in, the upper surface of the second conductor layermay have a protruding structure. That is, as in the modified example of, a region of the second conductor layercorresponding to the conductive viamay have a protruding shape.

3 4 FIGS.and 110 130 140 130 101 1 140 140 141 142 130 101 1 141 142 Referring to, the shapes of the first padand the conductive viawill be described in a greater detail. As described above, the inner conductor layermay be provided on an inner wall of the through-hole as a plating layer. In this case, as in the illustrated form, the conductive viamay have a form protruding further outwardly of the first insulating layerfrom the first surface Sthan the inner conductor layer. The inner conductormay include first and second inner conductor layersand, and in this case, the conductive viamay have a form protruding further outwardly of the first insulating layerfrom the first surface Sthan the first and second conductor layersand.

140 111 111 140 111 140 112 112 140 111 140 111 112 111 140 140 111 111 Meanwhile, the inner conductor layermay form an interface with the first conductor layerand may be in contact with the first conductor layer. As a more specific example, a side surface of the inner conductor layermay be in contact with a side surface of the first conductor layer. The inner conductor layermay form an interface with the second conductor layerand may be in contact with the second conductor layer. In addition, as shown in the illustrated form, an upper surface of the inner conductor layerand an upper surface of the first conductor layermay form a coplanar surface, and in this case, the upper surface of the inner conductor layerand the upper surface of the first conductor layermay also be in contact with a lower surface of the second conductor layer. This type of coplanar structure can be obtained by performing a process of polishing the conductor layers disposed above the first conductor layerand the inner conductor layer, as described later. In addition, the inner conductor layermay contact the side surface of the first conductor layerwhile not covering the upper surface of the first conductor layer.

140 111 112 140 111 112 140 112 140 111 112 110 130 111 101 110 110 130 130 130 As described above, in the present embodiment, the inner conductor layermay be formed through a separate process, for example, a separate plating process, rather than being formed integrally with the first conductor layeror the second conductor layer, so that the inner inductor layerand the conductor layersandmay form an interface and may be in contact with each other. When the inner conductor layerand the second conductor layerare plated at the same time and implemented integrally with each other, it may be difficult to implement a fine circuit in a subsequent etching process. In this embodiment, the inner conductor layermay be formed separately from the first conductor layeror the second conductor layer, so that the first padmay be formed to have a thin and narrow width even after etching, and accordingly, a greater number of conductive viasmay be disposed in a space of the same size. Specifically, a thickness (t) of the first conductor layermay be 0.5 μm or more and 2 μm or less, and in addition, a distance (d) protruding laterally from the through-hole of the first insulating layerin the first padmay be reduced to a level of 25 μm or less. Accordingly, the size of the first padmay be reduced and the alignment with the conductive viamay be improved. Furthermore, a spacing between the conductive viasmay also be made finer, for example, the spacing between adjacent conductive viasmay be implemented at a level of 300 μm or less.

100 151 161 110 120 110 120 152 162 110 120 151 161 Meanwhile, when describing additional configurations of the printed circuit board, conductor patternsandmay be respectively disposed on the first padand the second pad, and in addition thereto, conductor patterns may also be disposed at the same level as the first padand the second pad. In this case, viasandrespectively connecting the first and second padsandand the conductor patternsandmay be provided.

6 14 FIGS.to 6 7 FIGS.and 101 101 111 121 1 2 101 111 121 111 121 211 221 111 121 111 121 211 221 101 Hereinafter, an example of a method for manufacturing a printed circuit board will be described with reference to. First, referring to, a first insulating layeris prepared and a through-hole H penetrating through the first insulating layerin a thickness direction is formed. Here, conductor layersandmay be disposed on a first surface Sand a second surface Sof the first insulating layer, respectively, and the conductor layersandmay become a first conductor layerand a third conductor layer, respectively, through a subsequent process. In addition, sacrificial layersandmay be disposed to cover each of the conductor layersand. As an example, the conductor layersandmay be copper foil, and the sacrificial layersandmay be plating layers. The through-hole H of the first insulating layermay be formed by an appropriate processing method, for example, laser processing, and then subjected to a desmear process.

8 FIG. 9 10 FIGS.and 10 FIG. 140 101 140 1 2 140 141 142 141 142 130 101 130 Next, as illustrated in the form of, an inner conductor layermay be formed in the through-hole H of the first insulating layer, and the inner conductor layermay also be formed on a side of the first surface Sand a side of the second surface Sof the first insulating layer in addition to the through-hole H. The inner conductor layermay include a first inner conductor layerand a second inner conductor layer. In this case, the first inner conductor layermay be formed by electroless plating, and the second inner conductor layermay be formed by electrolytic plating. Subsequently, referring to, a conductive viais formed using a process such as filling a plug into the through-hole H of the first insulating layer, and in addition thereto, a plating process that can be used in the relevant technical field may also be used. Thereafter, if necessary, a region of the conductive viaprotruding outwardly as illustrated inmay be removed through a polishing process.

11 FIG. 12 FIG. 13 14 FIGS.and 13 FIG. 211 221 140 1 2 130 130 112 122 112 122 112 122 250 250 111 112 121 122 110 120 Next, as illustrated in the form of, the sacrificial layersandmay be removed, and accordingly, at least a portion of a region of the inner conductor layercovering the first surface Sand the second surface Smay be removed. In addition, a side surface of the conductive via () may be exposed by the process. A region protruding in a vertical direction from the conductive viamay be left as is, or alternatively, a portion thereof may be removed to adjust a height of the protrusion, as illustrated in. Referring to, thereafter, conductor layersandmay be formed, each of which may correspond to the second conductor layerand fourth conductor layerdescribed above. As an example of the process, the conductor layersandmay be formed by forming a mask layerand then performing pattern plating on the open region. Thereafter, the mask layermay be removed, and portions of the conductor layers,,, andmay be removed through an etching process to obtain a first padand a second padhaving the above-described structure (). Thereafter, a printed circuit board having the above-described type may be obtained through an appropriate build-up process.

In the present disclosure, the term cross-section may refer to a cross-sectional shape when an object is cut vertically, or a cross-sectional shape when the object is viewed from the side. Furthermore, the term plane may refer to a planar shape when the object is horizontally cut, or a planar shape when the object is viewed from the top or the bottom.

In the present disclosure, the terms an upper side, an upper portion, and an upper surface are used to refer to a downward direction with respect to a cross-section of a drawing, and a lower side, a lower portion, and a lower surface are used to refer to an opposite direction thereof. However, this is a definition of direction for the convenience of explanation, and the scope of the claim is not specifically limited by the description of this direction, and the concept of upper/lower may be changed at any time.

In the present disclosure, the term connected is a concept including not only directly connected but also indirectly connected through an adhesive layer or the like. Furthermore, a meaning of electrically connected is a concept including both physically connected and not connected. In addition, expressions such as first and second are used to distinguish one component from another, and do not limit the order and/or importance of the components. In some cases, a first component may be referred to as a second component without departing from the scope of rights, or similarly, the second component may be referred to as the first component.

The expression ‘example embodiment used in the present disclosure’ does not mean the same embodiment, and is provided to explain different unique characteristics. However, the example embodiments presented above do not preclude being implemented in combination with features of other example embodiments. For example, even if matters described in a particular example embodiment are not described in other example embodiments, they may be understood as explanations related to other example embodiments unless there is an explanation contrary to or contradictory to matters in other example embodiments.

The terms used in the present disclosure are used only to describe an example embodiment and are not intended to limit the present disclosure. In this case, singular expressions include plural expressions unless they are clearly meant differently in the context.

As set forth above, a printed circuit board according to an embodiment of the present disclosure may be provided with a circuit having a fine line width and spacings.

While the example embodiments have been illustrated and described above, it will be apparent to those skilled in the art that modifications and variations could be made without departing from the scope of the present disclosure as defined by the appended claims.