A method of fabricating a barrier layer includes oxidizing a silicon-containing substrate to form a substrate oxide layer on the surface of the substrate, producing an oxygen-impervious layer at an interface between the substrate oxide layer and the substrate, and etching the substrate oxide layer until the underlying oxygen-impervious layer is uncovered.
Legal claims defining the scope of protection, as filed with the USPTO.
1. A method of fabricating a barrier layer, the method comprising: oxidizing a silicon-containing substrate to form a substrate oxide layer on the surface of the substrate; producing an oxygen-impervious layer at an interface between the substrate oxide layer and the substrate; etching the substrate oxide layer until the underlying oxygen-impervious layer is uncovered; depositing a metal layer on a surface of the oxygen-impervious layer; and thermally oxidizing the metal layer; wherein the oxygen-impervious layer forms a barrier to the formation of metal silicide compounds between the deposited metal layer and the substrate.
2. The method of claim 1 , further comprising: providing the oxygen-impervious layer by exposing the substrate oxide layer to a nitrogen-based gas, the oxygen impervious layer comprising a substrate-nitrogen compound.
3. The method of claim 2 , further comprising: selecting the nitrogen-based gas from the group consisting of a N 2 gas, an N 2 O gas, an NO gas and an NH 3 gas.
4. The method of claim 2 , further comprising: selecting the substrate-nitrogen compound to include a silicon nitride.
5. The method of claim 2 , further comprising: selecting the substrate-nitrogen compound to include silicon oxynitride.
6. The method of claim 2 , further comprising: etching the substrate oxide layer in a wet-chemical etching process.
7. The method of claim 2 , further comprising: etching the substrate oxide layer in a dry etching process.
Cooperative Patent Classification codes for this invention. Click any code to explore related patents in that topic.
June 15, 2001
May 4, 2004
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