A fabricating process of a thermal enhanced substrate is provided for fabricating thermal conduction blocks to increase the heat dissipation area. First, a metallic substrate having a first surface and a second surface opposite to the first surface is provided. A first shallow trench with a first depth is then formed on the first surface. A second shallow trench with a second depth is formed on the second surface, and a deep trench penetrating the first shallow trench and the second shallow trench is formed, where the metallic substrate is separated into many thermal conduction blocks by the deep trench. At least one metallic layer and at least one insulating material are laminated on the thermal conduction blocks, and the insulating material is filled into the deep trench and covers the thermal conduction blocks.
Legal claims defining the scope of protection, as filed with the USPTO.
1. A structure of a thermal enhanced substrate, which is suitable for carrying a light emitting device, comprising: a metallic substrate having a deep trench, wherein the deep trench separates the metallic substrate into a plurality of thermal conduction blocks; an insulating material filled into the deep trench and covering the thermal conduction blocks; and at least one metallic layer laminated on the insulating material.
2. The structure of the thermal enhanced substrate according to claim 1 , wherein the metallic layer further comprises a plurality of electrodes thereon for being electrically connected with the light emitting device.
3. The structure of the thermal enhanced substrate according to claim 1 , further comprising a conductive layer covering an unpolished part of the metallic layer and exposed surfaces of the thermal conduction blocks and the insulating material.
4. The structure of the thermal enhanced substrate according to claim 3 , wherein the material of the conductive layer comprises copper.
5. The structure of the thermal enhanced substrate according to claim 1 , wherein the material of the metallic substrate comprises copper.
6. The structure of the thermal enhanced substrate according to claim 1 , wherein the material of the metallic layer comprises copper.
Cooperative Patent Classification codes for this invention. Click any code to explore related patents in that topic.
June 10, 2008
August 31, 2010
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