In a pattern inspection apparatus for comparing images of corresponding areas of two patterns, which are formed so as to be identical, so as to judge that a non-coincident part of the images is a defect, the influence of unevenness in brightness of patterns caused by a difference of thickness or the like is reduced, whereby highly sensitive pattern inspection is realized. In addition, high-speed pattern inspection can be carried out without changing the image comparison algorithm. For this purpose, the pattern inspection apparatus operates to perform comparison processing of images in parallel in plural areas. Further, the pattern inspection apparatus operates to convert gradation of an image signal among compared images using different plural processing units such that, even in the case in which a difference of brightness occurs in an identical pattern among images, a defect can be detected correctly.
Legal claims defining the scope of protection, as filed with the USPTO.
1. A method of inspecting a pattern by using an inspection apparatus, comprising the steps of: illuminating, with a light, a specimen placed on a stage; imaging, with an image sensor, corresponding areas of two patterns formed on the specimen, which are originally formed so as to have an identical shape, to obtain a reference image and an inspection image; correcting a positional difference between the reference image and the inspection image; correcting a first brightness difference of a corresponding area between the reference image and the inspection image whose positional difference is corrected at the step of correcting a positional difference with a first corrector, the first corrector being specifically adapted to correct the first brightness difference which is caused by at least one of a difference in a sensitivity of each pixel of the imagine sensor, a difference in the amount of accumulated light due to unevenness of the speed of movement of the stage, and fluctuation in an illumination light; correcting a second brightness difference of the corresponding area between the reference image and the inspection image whose first brightness difference is corrected at the step of correcting a first brightness difference, with a second corrector which is different from the first corrector, the second corrector being specifically adapted to correct the second brightness difference which is caused by the specimen, and a factor which causes said second brightness difference being a slight difference of thin film among chips formed on the specimen; detecting a defect of the pattern formed on the specimen by using the reference image and the inspection image whose second brightness difference is corrected, wherein said corresponding area in the step of correcting a first brightness difference and said corresponding area in the step of correcting a second brightness difference are different in size from a processing unit area.
2. A method of inspecting a specimen by using an inspection apparatus, comprising the steps of: imaging corresponding areas of two patterns formed on a specimen, which are originally formed so as to have an identical shape, to obtain a reference image and an inspection image; correcting a brightness difference between the reference image and the inspection image; and detecting a defect of the specimen by using the brightness difference corrected reference image and the inspection image, wherein the step of correcting a brightness difference further comprises the steps of: correcting a positional difference between the reference image and the inspection image; correcting a first brightness difference of a corresponding small area between the reference image and the inspection image whose positional difference is corrected at the step of correcting the positional difference with a first corrector, the first corrector being specifically adapted to correct the first brightness difference which is caused by at least one of a difference in a sensitivity of each pixel of the image sensor, a difference in the amount of accumulated light due to unevenness of the speed of movement of the stage, and fluctuation in an illumination light; and correcting a second brightness difference of a corresponding large area, which includes the small area, between the reference image and the inspection image whose first brightness difference is corrected at the step of correcting the first brightness difference, with a second corrector which is different from the first corrector, the second corrector being specifically adapted to correct the second brightness difference which is caused by the specimen, and a factor which causes said second brightness difference being a slight difference among patterns on the specimen.
3. The method of inspecting a pattern according to claim 2 , wherein in the step of correcting a first brightness difference, said first brightness difference occurs as characteristics inherent in the inspection apparatus.
4. The method of inspecting a pattern according to claim 2 , wherein in the step of correcting a second brightness difference, said second brightness difference occurs at random depending upon the pattern formed on the specimen.
5. An apparatus for inspecting a pattern, comprising: an illuminating unit which illuminates, with a light, a specimen placed on a stage; an imaging unit which captures optical images of corresponding areas of two patterns formed on the specimen with an image sensor, said optical images being originally formed so as to have an identical shape on a substrate, and obtaining a reference image and an inspection image; and an image processing unit which processes the reference image and the inspection image to detect a defect in the inspection image; wherein the image processing unit comprises: a positional difference corrector which corrects a positional difference between the reference image and the inspection image; a first brightness difference corrector which corrects a first brightness difference of a corresponding area between the positional difference corrected reference image and the inspection image, the first brightness difference corrector being specifically adapted to correct the first brightness difference which is caused by at least one of a difference in a sensitivity of each pixel of the image sensor, a difference in the amount of accumulated light due to unevenness of the speed of movement of the stage, and fluctuation in an illumination light; a second brightness difference corrector which corrects a second brightness difference of a corresponding area between the first brightness difference corrected reference image and the inspection image, the second brightness difference corrector being specifically adapted to correct the second brightness difference which is caused by specimen, and a factor which causes said second brightness difference being a slight difference among images of the specimen; and a defect detector which detects a defect of the pattern formed on the specimen by using the second brightness difference corrected reference image and the inspection image, wherein said corresponding area corrected by the first brightness difference corrector and said corresponding area corrected by the second brightness difference corrector are difference in size from a processing unit area.
6. The apparatus for inspecting a pattern according to claim 5 , wherein said image sensor is a TDI image sensor which outputs signals in parallel.
7. An apparatus for inspecting a pattern, comprising: an imaging unit which captures optical images of corresponding areas of two patterns which are originally formed so as to have an identical shape on a substrate and obtaining a reference image and an inspection image; and an image processing unit which processes the reference image and the inspection image to detect a defect in the inspection image, the first brightness difference being caused by the inspection apparatus; wherein the image processing unit comprises: a positional difference corrector which corrects a positional difference between the reference image and the inspection image; a first brightness difference corrector which corrects a first brightness difference of a corresponding small area between the positional difference corrected reference image and the inspection image, the first brightness difference corrector being specifically adapted to correct the first brightness difference which is caused by at least one of a difference in a sensitivity of each pixel of the image sensor, a difference in the amount of accumulated light due to unevenness of the speed of movement of the stage, and fluctuation in an illumination light; a second brightness difference corrector which corrects a second brightness difference of a corresponding large area between the first brightness difference corrected reference image and the inspection image, second brightness differences corrector being specifically adapted to correct the second brightness difference caused by the specimen, and a factor which causes said second brightness difference is a slight difference among patterns formed on the specimen; and a defect detector which detects a defect of the pattern formed on the specimen by using the second brightness difference corrected reference image and the inspection image.
8. The apparatus for inspecting a pattern according to claim 7 , wherein the first brightness corrector corrects the first brightness difference which occurs as characteristics inherent in the apparatus for inspection.
9. The apparatus for inspecting a pattern according to claim 7 , wherein said second brightness difference corrector detects second brightness differences occurring at random depending upon the pattern formed on the specimen.
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August 28, 2008
May 24, 2011
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