A semiconductor structure and a method of forming the same are provided. The semiconductor structure includes a substrate, a resistor and a metal gate structure. The substrate has a first area and a second area. The resistor is disposed in the first area, wherein the resistor does not include any metal layer. The metal gate structure is disposed in the second area.
Legal claims defining the scope of protection, as filed with the USPTO.
1. A method of forming a semiconductor structure, comprising: providing a substrate, wherein the substrate has a first area and a second area; sequentially forming a dielectric layer and a metal layer over the substrate in the first area and the second area; removing the metal layer in the first area by using a salicide block mask; forming a polysilicon layer over the substrate in the first area and the second area; patterning the polysilicon layer and the dielectric layer to form a resistor in the first area and patterning the polysilicon layer, the metal layer and the dielectric layer to form a metal gate structure in the second area; and forming a salicide block layer over the substrate and then removing a portion of the salicide block layer from the second area to expose the polysilicon layer and the substrate in the second area.
2. The method of claim 1 , further comprising forming a shallow trench isolation structure in the substrate in the first area.
3. The method of claim 1 , wherein during the step of removing the metal layer in the first area comprises: forming a patterned photoresist layer over the substrate to expose the metal layer in the first area, wherein a mask used for forming the patterned photoresist layer is the salicide block mask used for forming the salicide block layer; and removing the metal layer in the first area by using the patterned photoresist layer as a mask.
4. The method of claim 1 , wherein the patterned photoresist layer comprises a negative photoresist material.
5. The method of claim 1 , wherein the dielectric layer is a stacked structure comprising a high-k layer and a cap layer sequentially formed on the substrate.
6. The method of claim 5 , wherein the high-k layer comprises HfO 2 , ZrO 2 , Al 2 O 3 , AlN, TiO 2 , La 2 O 3 , Y 2 O 3 , Gd 2 O 3 , Ta 2 O 5 or a combination thereof.
7. The method of claim 5 , wherein the cap layer comprises Al 2 O 3 , Ga 2 O 3 , In 2 O 3 or Ti 2 O 3 when the second area is for forming a PMOS transistor, or comprises La 2 O 3 , Dy 2 O 3 , Y 2 O 3 , MgO 2 or an oxide of a lanthanide series element when the second area is for forming a NMOS transistor.
8. The method of claim 1 , wherein the metal layer comprises TiN, TaC, TaCNO, TaCN or TaN.
9. A semiconductor structure, comprising: a substrate, having a first area and a second area; a resistor, disposed in the first area, wherein the resistor does not comprise any metal layer, wherein a shallow trench isolation structure is disposed in the substrate in the first area below the resistor, and wherein a salicide block layer is disposed in the first area covering the resistor; and a metal gate structure, disposed in the second area, wherein the resistor and the metal gate structure are in substantially the same plane, wherein the resistor comprises a dielectric layer and a polysilicon layer sequentially disposed on the substrate, wherein the dielectric layer is a stacked structure comprising a high-k layer and a cap layer sequentially disposed on the substrate, and wherein the high-k layer comprises HfO 2 , ZrO 2 , Al 2 O 3 , AlN, TiO2, La 2 O 3 , Y 2 O 3 , Gd 2 O 3 , Ta 2 O 5 or a combination thereof; and wherein the cap layer comprises Al 2 O 3 , Ga 2 O 3 , In 2 O 3 or Ti 2 O 3 when the second area is for forming a PMOS transistor, or comprises La 2 O 3 , Dy 2 O 3 , Y 2 O 3 , MgO 2 or an oxide of a lanthanide series element when the second area is for forming a NMOS transistor.
10. The semiconductor structure of claim 9 , wherein the metal gate structure comprises a dielectric layer, a metal layer and a polysilicon layer sequentially disposed on the substrate.
11. The semiconductor structure of claim 10 , wherein the metal layer comprises TiN, TaC, TaCNO, TaCN or TaN.
12. A semiconductor structure, comprising: a substrate, having a first area and a second area; a resistor, disposed in the first area and comprising a first insulation layer, a first high-k layer, a first cap layer and a first polysilicon layer sequentially disposed on the substrate in the first area, wherein the resistor does not comprise any metal layer, and wherein a shallow trench isolation structure is disposed in the substrate in the first area below the resistor; and a metal gate structure, disposed in the second area and comprising a second insulation layer, a second high-k layer, a second cap layer, a metal layer, a second polysilicon layer and a metal salicide layer sequentially disposed on the substrate in the second area.
Cooperative Patent Classification codes for this invention. Click any code to explore related patents in that topic.
June 26, 2009
January 10, 2012
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