An optical pickup device includes a holder which holds an LD and a light-receiving element and an optical pickup case on which the holder is adhesively fixed via an ultraviolet cure adhesive, and is provided with a through hole on a bonding surface of the holder in order to reduce shrinkage when ultraviolet light is irradiated and to form a blind portion on which the ultraviolet light is not irradiated from a specific direction for adhesively fixing with high position accuracy.
Legal claims defining the scope of protection, as filed with the USPTO.
1. A method of manufacturing an optical pickup device comprising: a preparing step of preparing: an optical pickup case, a holder configured to hold at least one of a laser diode and a light-receiving element, and configured to have a penetration structure on a bonding surface facing the optical pickup case, the penetration structure configured so as to be penetrated up to a surface other than the bonding surface, and an ultraviolet cure adhesive, either with or without a thermally-conductive filler, disposed between the holder and the optical pickup case; a first curing step of irradiating ultraviolet light to an inner portion of said ultraviolet cure adhesive through said penetration structure provided in said holder, so as to cure an inner portion of said ultraviolet cure adhesive without curing an outer portion of said ultraviolet cure adhesive; and a second curing step performed after said first curing step, of curing an outer portion of said ultraviolet cure adhesive which was not cured in the first curing step.
2. The method of manufacturing the optical pickup device according to claim 1 , wherein a curing by ultraviolet irradiation is carried out in said second curing step.
3. The method of manufacturing the optical pickup device according to claim 1 , wherein said penetration structure provided in the bonding surface of said holder is penetrated up to a surface opposite to the bonding surface.
4. The method of manufacturing the optical pickup device according to claim 1 , wherein the penetration structure provided on the bonding surface of said holder is a groove provided on a side surface of said holder, and is configured to be penetrated from the bonding surface up to a surface opposite to said adhesive surface.
5. The method of manufacturing the optical pickup device according to claim 1 , wherein said ultraviolet cure adhesive has a thermally-conductive filler, and a thermal curing is carried out in said second curing step.
6. The method of manufacturing the optical pickup device according to claim 1 , wherein during the first curing step, shrinkage of the cured portion of said ultraviolet cure adhesive is absorbed by a deformation caused by the flowability of the uncured portion, thereby helping to prevent misalignment or displacement of the holder due to the shrinkage of the cured portion of said ultraviolet cure adhesive.
7. A method of manufacturing an optical pickup device comprising: a preparing step of preparing: an optical pickup case, a holder configured to hold at least one of a laser diode and a light-receiving element, and configured to have a penetration structure on a bonding surface facing the optical pickup case, the penetration structure configured so as to be penetrated up to a surface other than the bonding surface, and an ultraviolet cure adhesive, either with or without a thermally-conductive filler, disposed between the holder and the optical pickup case; a first curing step of curing an outer portion of said ultraviolet cure adhesive, without curing said ultraviolet cure adhesive in said penetration structure of said holder, by irradiating ultraviolet light to said ultraviolet cure adhesive but not into said penetration structure of said holder; and a second curing, performed after said first curing step, to cure said ultraviolet cure adhesive in said penetration structure of said holder, which was not cured in said first curing step.
8. The method of manufacturing the optical pickup device according to claim 7 , wherein during the first curing step, shrinkage of the cured portion of said ultraviolet cure adhesive is absorbed by a deformation caused by the flowability of the uncured portion, thereby helping to prevent misalignment or displacement of the holder due to the shrinkage of the cured portion of said ultraviolet cure adhesive.
9. A method of manufacturing an optical pickup device comprising: a preparing step of preparing: a holder configured to hold at least one of a laser diode and a light-receiving element, an optical pickup case, and an ultraviolet cure adhesive, either with or without a thermally-conductive filler, disposed between the holder and the optical pickup case; a first curing step of curing a first portion of said ultraviolet cure adhesive, by irradiating ultraviolet light through a penetration structure provided on said holder to said first portion of ultraviolet cure adhesive, thereby using said holder as a mask so that a second portion of said ultraviolet cure adhesive is not cured; and a second curing step performed after said first curing step, of curing the second portion of said ultraviolet cure adhesive which was not cured in said first curing step.
10. A method of manufacturing an optical pickup device, comprising a preparing step of preparing: a holder configured to hold at least one of a laser diode and a light-receiving element, an optical pickup case, and an ultraviolet cure adhesive, either with or without a thermally-conductive filler, disposed between the holder and the optical pickup case; a first curing step of curing a first portion of said ultraviolet cure adhesive, by irradiating ultraviolet light to said ultraviolet cure adhesive using said holder as a mask; and a second curing step performed after said first curing step, of curing a second portion of said ultraviolet cure adhesive that was not cured in said first curing step, wherein the holder has a penetration structure, wherein said second portion of said ultraviolet cure adhesive is extended into said penetration structure, and wherein, in said first curing step, said ultraviolet irradiation is performed in a manner that said second portion of said ultraviolet cure adhesive in said penetration structure is not cured.
11. A method of manufacturing an optical pickup device comprising: a preparing step of preparing: a holder configured to hold at least one of a laser diode and a light-receiving element, and configured to have a penetration structure, an optical pickup case, and an ultraviolet cure adhesive, either with or without a thermally-conductive filler, disposed between the holder and the optical pickup case and in the penetration structure; a first curing step of curing said ultraviolet cure adhesive, in a manner that an outer portion of said ultraviolet cure adhesive is not cured, by irradiating ultraviolet light on said ultraviolet cure adhesive through said penetration structure of said holder; and a second curing step performed after said first curing step, of curing said outer portion of ultraviolet cure adhesive which was not cured in said first curing step.
12. A method of manufacturing an optical pickup device comprising: a preparing step of preparing: a holder configured to hold at least one of a laser diode and a light-receiving element, and configured to have a penetration structure, an optical pickup case, and an ultraviolet cure adhesive, either with or without a thermally-conductive filler, disposed between said holder and said optical pickup case and in said penetration structure; a first curing step of curing said ultraviolet cure adhesive by irradiating ultraviolet light to said ultraviolet cure adhesive from a side surface of said holder, such that a portion of said ultraviolet cure adhesive which is in said penetration structure is not cured; and a second curing step performed after said first curing step, of curing said portion of said ultraviolet cure adhesive in said penetration structure which was not cured in said first curing step.
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April 9, 2009
May 1, 2012
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