Systems and methods for lead frame locking design features are provided. In one embodiment, a method comprises: fabricating a lead frame for a chip package, the lead frame having a paddle comprising a step-out bottom locking feature profile across at least a first segment of an edge of the paddle that provides an interface with a mold compound; etching the paddle to have at least a second segment of the edge having either an extended-step-out bottom locking feature profile or an overhanging top locking feature profile; and alternating first and second segments along the edge of the paddle.
Legal claims defining the scope of protection, as filed with the USPTO.
1. A method comprising: fabricating a lead frame for a chip package, the lead frame having a paddle that includes a step-out bottom locking feature profile across at least a first segment of an edge of the paddle that provides an interface with a mold compound; fabricating the paddle to include at least a second segment of the edge with an extended-step-out bottom locking feature profile, wherein a step-out of the second segment has a greater width than a step-out of the first segment; and alternating first and second segments along the edge of the paddle.
2. The method of claim 1 , further comprising: securing at least one die to the paddle.
3. The method of claim 2 , further comprising: encapsulating the paddle and the at least one die in a molding compound that secures the first segment and the second segment to the molding compound.
4. The method of claim 3 , further comprising: fabricating one or more secondary elements of the paddle to have an overhanging-top locking feature profile, wherein the one or more secondary elements are secured to the molding compound by the overhanging-top locking feature profile.
5. The method of claim 1 , further comprising etching the lead frame to fabricate the step-out bottom locking feature for the first segment and the extended-step-out bottom locking feature profile for the second segment.
6. The method of claim 1 , further comprising stamping the lead frame to fabricate the step-out bottom locking feature for the first segment and the extended-step-out bottom locking feature profile for the second segment.
7. A method comprising: fabricating a lead frame for a chip package, the lead frame having a paddle comprising a step-out bottom locking feature profile across at least a first segment of an edge of the paddle that provides an interface with a mold compound; fabricating the paddle to have at least one second segment of the edge having a overhanging top locking feature profile; and alternating first and second segments along the edge of the paddle.
8. The method of claim 7 , further comprising: fabricating the paddle to provide a third segment between each first segment and second segment, the third segment providing a clearance gap.
9. The method of claim 7 , further comprising: securing at least one die to the paddle.
10. The method of claim 9 , further comprising: encapsulating the paddle and the at least one die in a molding compound that secures the first segment and the second segment to the molding compound.
11. The method of claim 10 , further comprising: fabricating one or more secondary elements of the paddle to have an overhanging-top locking feature profile, wherein the one or more secondary elements are secured to the molding compound by the overhanging-top locking feature profile.
12. The method of claim 7 , further comprising etching the lead frame to fabricate the step-out bottom locking feature for the first segment and the extended-step-out bottom locking feature profile for the second segment.
13. The method of claim 7 , further comprising stamping the lead frame to fabricate the step-out bottom locking feature for the first segment and the extended-step-out bottom locking feature profile for the second segment.
Cooperative Patent Classification codes for this invention. Click any code to explore related patents in that topic.
April 13, 2012
July 30, 2013
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