Patentable/Patents/US-8507952
US-8507952

Semiconductor wafer, semiconductor device, and method for producing semiconductor wafer

PublishedAugust 13, 2013
Assigneenot available in USPTO data we have
Inventorsnot available in USPTO data we have
Technical Abstract

To improve the flatness of the surface and improve the reliability of a semiconductor device when expitaxially growing semiconductor crystal layers of different types on a single silicon wafer, provided is a semiconductor wafer which includes: a base wafer having a silicon crystal in the surface thereof, the silicon crystal having a first dent and a second dent; a first Group IVB semiconductor crystal located in the first dent and exposed; a second Group IVB semiconductor crystal located in the second dent; and a Group III-V compound semiconductor crystal located above the second Group IVB semiconductor crystal in the second dent and exposed.

Patent Claims
24 claims

Legal claims defining the scope of protection. Each claim is shown in both the original legal language and a plain English translation.

Claim 1

Original Legal Text

1. A semiconductor wafer, comprising: a base wafer having a silicon crystal in a surface thereof, the silicon crystal having a first dent and a second dent; a first Group IVB semiconductor crystal located in the first dent and exposed; a second Group IVB semiconductor crystal located in the second dent; and a Group III-V compound semiconductor crystal located above the second Group IVB semiconductor crystal in the second dent and exposed.

Plain English Translation

A semiconductor wafer features a silicon base with two depressions (dents). The first dent contains an exposed Group IVB semiconductor crystal (e.g., silicon-germanium). The second dent contains a second Group IVB semiconductor crystal, with an exposed Group III-V compound semiconductor crystal (e.g., AlInGaAsP) situated above it. This structure allows for integrating different semiconductor materials on a single wafer to improve performance and reliability.

Claim 2

Original Legal Text

2. semiconductor wafer according to claim 1 , wherein the first Group IVB semiconductor crystal is a crystal of Si 1-a1 Ge a1 (0≦a1≦1), and the second Group IVB semiconductor crystal is Si 1-a2 Ge a2 (0.6≦a2≦1).

Plain English Translation

In the semiconductor wafer described in claim 1, the first Group IVB crystal is made of Si1-a1Gea1 (where the proportion of Germanium 'a1' is between 0 and 1, inclusive). The second Group IVB crystal is made of Si1-a2Gea2 (where the proportion of Germanium 'a2' is between 0.6 and 1, inclusive), meaning it has a higher concentration of Germanium than the first.

Claim 3

Original Legal Text

3. The semiconductor wafer according to claim 2 , wherein a1 and a2 satisfy a1≦a2.

Plain English Translation

In the semiconductor wafer where the first Group IVB crystal is Si1-a1Gea1 (0≦a1≦1) and the second is Si1-a2Gea2 (0.6≦a2≦1), the amount of Germanium in the first crystal (a1) is less than or equal to the amount of Germanium in the second crystal (a2). This means the second Group IVB crystal always has a higher proportion of Germanium.

Claim 4

Original Legal Text

4. The semiconductor wafer according to claim 1 , wherein the surface of the silicon crystal, the surface of the first Group IVB semiconductor crystal, and the surface of the Group III-V compound semiconductor crystal are located on substantially the same plane.

Plain English Translation

In the semiconductor wafer described in claim 1, the top surface of the silicon base crystal, the top surface of the first Group IVB crystal, and the top surface of the Group III-V crystal are all aligned to be on roughly the same plane. This planarization facilitates subsequent processing steps and improves device performance.

Claim 5

Original Legal Text

5. The semiconductor wafer according to claim 1 , wherein the first dent is shallower than the second dent.

Plain English Translation

In the semiconductor wafer described in claim 1, the first dent, which houses the first Group IVB crystal, is shallower than the second dent, which houses the second Group IVB crystal and the Group III-V compound semiconductor crystal. This difference in depth allows for different layer thicknesses.

Claim 6

Original Legal Text

6. The semiconductor wafer according to claim 1 , wherein the first dent and the second dent are have substantially the same depth, and the second Group IVB semiconductor crystal is thinner than the first Group IVB semiconductor crystal.

Plain English Translation

In the semiconductor wafer described in claim 1, both the first dent and second dent have approximately the same depth. To accommodate both a Group IVB crystal and a Group III-V crystal within the second dent, the second Group IVB crystal in the second dent is made thinner than the first Group IVB crystal in the first dent.

Claim 7

Original Legal Text

7. The semiconductor wafer according to claim 1 , wherein the aspect ratio of the second dent is (√3)/3 or higher.

Plain English Translation

In the semiconductor wafer described in claim 1, the second dent (which holds the second Group IVB crystal and the Group III-V crystal) has an aspect ratio of (√3)/3 or higher. Aspect ratio refers to the ratio of the depth of the dent to its width. This constraint on aspect ratio aids in crystal growth and material deposition.

Claim 8

Original Legal Text

8. The semiconductor wafer according to claim 1 further comprising an inhibition member located between the side wall of the first dent and the first Group IVB semiconductor crystal, the inhibition member inhibiting growth of a semiconductor crystal.

Plain English Translation

In the semiconductor wafer described in claim 1, an "inhibition member" (a material that prevents crystal growth) is placed between the sidewall of the first dent and the first Group IVB crystal. This prevents unwanted crystal growth during the fabrication process, improving device isolation and performance.

Claim 9

Original Legal Text

9. The semiconductor wafer according to claim 1 further comprising an inhibition member located between the side wall of the second dent and the second Group IVB semiconductor crystal and between the side wall of the second dent and the Group III-V compound semiconductor crystal, the inhibition member inhibiting growth of a semiconductor crystal.

Plain English Translation

In the semiconductor wafer described in claim 1, an "inhibition member" (a material that prevents crystal growth) is placed between the sidewall of the second dent and both the second Group IVB crystal and the Group III-V compound semiconductor crystal. This prevents unwanted crystal growth along the dent's side, ensuring defined crystal shapes and better device characteristics.

Claim 10

Original Legal Text

10. The semiconductor wafer according to claim 1 , further comprising a third Group IVB semiconductor crystal that is located on a region of the silicon crystal that is different from regions in which the first dent and the second dent are located.

Plain English Translation

In addition to the components described in claim 1, the semiconductor wafer also includes a third Group IVB crystal. This crystal is located on a separate area of the silicon base, away from the first and second dents. This allows for incorporating another distinct semiconductor region for different functionalities.

Claim 11

Original Legal Text

11. The semiconductor wafer according to claim 10 , wherein the third Group IVB semiconductor crystal is Si 1-b Ge b (0≦b≦1).

Plain English Translation

In the semiconductor wafer that contains a third Group IVB crystal on a separate region as described in claim 10, the third Group IVB crystal is made of Si1-bGeb (where the proportion of Germanium 'b' is between 0 and 1, inclusive). This composition allows for tailoring the electronic properties of this third region.

Claim 12

Original Legal Text

12. The semiconductor wafer according to claim 1 , wherein the Group III-V compound semiconductor crystal is a crystal of Al x In y Ga 1-x-y As z P 1-z (0≦x≦1, 0≦y≦1, 0≦x+y≦1, 0≦z≦1).

Plain English Translation

In the semiconductor wafer described in claim 1, the Group III-V compound semiconductor crystal is made of AlxInyGa1-x-yAszP1-z (where x, y, x+y, and z are all between 0 and 1, inclusive). This specific formulation enables precise control over the semiconductor's bandgap and other crucial electronic properties for various applications.

Claim 13

Original Legal Text

13. A semiconductor wafer comprising: a base wafer having a silicon crystal in a surface thereof; an inhibition member that is located on the base wafer, has a first opening leading to the silicon crystal, a second opening leading to the silicon crystal, and a third opening leading to the silicon crystal, and inhibits growth of a semiconductor crystal; a first Group IVB semiconductor crystal located in the first opening and exposed; a second Group IVB semiconductor crystal located in the second opening; a Group III-V compound semiconductor crystal located above the second Group IVB semiconductor crystal and exposed; and a third Group IVB semiconductor crystal located in the third opening.

Plain English Translation

A semiconductor wafer contains a silicon base. An "inhibition member" sits on top of the base, preventing crystal growth everywhere except through three openings. The first opening contains an exposed Group IVB crystal. The second opening has a Group IVB crystal, topped by an exposed Group III-V crystal. The third opening has a Group IVB crystal. The inhibition member defines the locations of these distinct crystal regions.

Claim 14

Original Legal Text

14. The semiconductor wafer according to claim 13 , wherein the first Group IVB semiconductor crystal is a crystal of Si 1-a1 Ge a1 (0≦a1≦1), and the second Group IVB semiconductor crystal is a crystal of Si 1-a2 Ge a2 (0.6≦a2≦1).

Plain English Translation

In the semiconductor wafer with openings in the inhibition member described in claim 13, the first Group IVB crystal is made of Si1-a1Gea1 (where the proportion of Germanium 'a1' is between 0 and 1, inclusive). The second Group IVB crystal is made of Si1-a2Gea2 (where the proportion of Germanium 'a2' is between 0.6 and 1, inclusive), meaning it has a higher concentration of Germanium than the first.

Claim 15

Original Legal Text

15. The semiconductor wafer according to claim 13 , wherein the surface of the third Group IVB semiconductor crystal, the surface of the first Group IVB semiconductor crystal, and the surface of the Group III-V compound semiconductor crystal are located on substantially the same plane.

Plain English Translation

In the semiconductor wafer with openings in the inhibition member described in claim 13, the surfaces of the first Group IVB crystal, the third Group IVB crystal, and the Group III-V crystal are all located on approximately the same plane. This planar arrangement simplifies subsequent processing and improves overall device performance.

Claim 16

Original Legal Text

16. The semiconductor wafer according to claim 13 , wherein the second Group IVB semiconductor crystal is thinner than the first Group IVB semiconductor crystal.

Plain English Translation

In the semiconductor wafer with openings in the inhibition member described in claim 13, the second Group IVB crystal within the second opening is thinner than the first Group IVB crystal within the first opening. This accommodates the Group III-V crystal on top of it while maintaining a planar surface.

Claim 17

Original Legal Text

17. A semiconductor device, comprising an electronic element, the electronic element including: any semiconductor crystal among the silicon crystal, the first Group IVB semiconductor crystal, the second Group IVB semiconductor crystal, and the Group III-V compound semiconductor crystal of the semiconductor wafer according to claim 1 ; and an electrode located on the semiconductor crystal or on a semiconductor layer located on the semiconductor crystal.

Plain English Translation

A semiconductor device incorporates an electronic element. This element utilizes at least one of the semiconductor crystals from the wafer described in claim 1: the silicon base, the first Group IVB crystal, the second Group IVB crystal, or the Group III-V crystal. An electrode is placed on the crystal itself, or on a semiconductor layer grown on top of the crystal, to create a functional device.

Claim 18

Original Legal Text

18. A method for producing a semiconductor wafer, the method comprising; forming a first dent and a second dent in a silicon crystal of a base wafer that has the silicon crystal in a surface thereof; forming a first Group IVB semiconductor crystal in the first dent; forming a second Group IVB semiconductor crystal in the second dent; and forming a Group III-V compound semiconductor crystal above the second Group IVB semiconductor crystal in the second dent, wherein the first Group IVB semiconductor crystal and the Group III-V compound semiconductor crystal are exposed.

Plain English Translation

A method for producing a semiconductor wafer includes: creating two depressions (dents) in a silicon base wafer, forming a first Group IVB crystal in the first dent, forming a second Group IVB crystal in the second dent, and then growing a Group III-V crystal on top of the second Group IVB crystal in that second dent. The first Group IVB crystal and the Group III-V crystal are left exposed.

Claim 19

Original Legal Text

19. The method according to claim 18 for producing a semiconductor wafer, wherein the first Group IVB semiconductor crystal is a crystal of Si 1-a1 Ge a1 (0≦a1≦1), and the second Group IVB semiconductor crystal is a crystal of Si 1-a2 Ge a2 (0.6≦a2≦1).

Plain English Translation

In the method for producing a semiconductor wafer described in claim 18, the first Group IVB crystal is made of Si1-a1Gea1 (where the proportion of Germanium 'a1' is between 0 and 1, inclusive). The second Group IVB crystal is made of Si1-a2Gea2 (where the proportion of Germanium 'a2' is between 0.6 and 1, inclusive).

Claim 20

Original Legal Text

20. The method according to claim 18 for producing a semiconductor wafer, the method further comprising forming an inhibition member on the surface of the silicon crystal and on the side walls of the first dent and the second dent after forming the first dent and the second dent and before forming the first Group IVB semiconductor crystal and the second Group IVB semiconductor crystal, the inhibition member being to inhibit growth of a semiconductor crystal, wherein in the forming the first Group IVB semiconductor crystal and the second Group IVB semiconductor crystal, the first Group IVB semiconductor crystal and the second Group IVB semiconductor crystal are formed by a selective MOCVD method.

Plain English Translation

In the method for producing a semiconductor wafer described in claim 18, an "inhibition member" (material preventing crystal growth) is formed on the silicon surface and on the dent sidewalls *after* forming the dents, but *before* depositing the Group IVB crystals. The Group IVB crystals are then selectively grown using MOCVD (Metal-Organic Chemical Vapor Deposition) to ensure deposition only in the desired areas.

Claim 21

Original Legal Text

21. The method according to claim 18 for producing a semiconductor wafer, the method further comprising forming an inhibition member that covers the surface of the first Group IVB semiconductor crystal formed in the first dent and inhibits growth of a semiconductor crystal, wherein in the forming the Group compound semiconductor crystal, the Group III-V compound semiconductor crystal is formed by a selective MOCVD method.

Plain English Translation

In the method for producing a semiconductor wafer described in claim 18, after the first Group IVB crystal is grown in the first dent, a growth-inhibiting "inhibition member" is formed, covering the top surface of this crystal. Subsequently, the Group III-V crystal is grown on top of the second Group IVB crystal in the second dent using a selective MOCVD method, preventing unwanted deposition elsewhere.

Claim 22

Original Legal Text

22. A method for producing a semiconductor wafer, the method comprising: forming an inhibition member on a base wafer having a silicon crystal in a surface thereof, the inhibition member inhibiting growth of a semiconductor crystal; forming a first opening, a second opening, and a third opening in the inhibition member, the first opening leading to the silicon crystal, the second opening leading to the silicon crystal, and the third opening leading to the silicon crystal; forming a first Group IVB semiconductor crystal in the first opening; forming a second Group IVB semiconductor crystal in the second opening; fanning a Group III-V compound semiconductor crystal above the second Group IVB semiconductor crystal in the second opening; and growing a third Group IVB semiconductor crystal in the third opening, wherein the first Group IVB semiconductor crystal, the Group III-V compound semiconductor crystal, and the third Group IVB semiconductor crystal are exposed.

Plain English Translation

A method for producing a semiconductor wafer includes forming an "inhibition member" on a silicon base wafer to prevent crystal growth. Then, three openings are created in this member, exposing the silicon base. A first Group IVB crystal is grown in the first opening, a second Group IVB crystal in the second opening, and a Group III-V crystal is grown on top of the second Group IVB crystal in that same second opening. A third Group IVB crystal is grown in the third opening. The first, third Group IVB crystals, and the Group III-V crystal are exposed.

Claim 23

Original Legal Text

23. The method according to claim 22 for producing a semiconductor wafer, wherein the first Group IVB semiconductor crystal is a crystal of Si 1-a1 Ge a1 (0≦a1≦1), and the second Group IVB semiconductor crystal is a crystal of Si 1-a2 Ge a2 (0.6≦a2≦1).

Plain English Translation

In the method for producing a semiconductor wafer with openings in an inhibition member described in claim 22, the first Group IVB crystal is made of Si1-a1Gea1 (where the proportion of Germanium 'a1' is between 0 and 1, inclusive). The second Group IVB crystal is made of Si1-a2Gea2 (where the proportion of Germanium 'a2' is between 0.6 and 1, inclusive).

Claim 24

Original Legal Text

24. The method according to claim 22 for producing a semiconductor wafer, wherein the third Group IVB semiconductor crystal is a crystal of Si 1-b Ge b (0≦b≦1).

Plain English Translation

In the method for producing a semiconductor wafer with openings in an inhibition member as described in claim 22, the third Group IVB crystal is made of Si1-bGeb (where the proportion of Germanium 'b' is between 0 and 1, inclusive).

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Patent Metadata

Filing Date

June 13, 2012

Publication Date

August 13, 2013

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