Patentable/Patents/US-9040411
US-9040411

Advanced low k cap film formation process for nano electronic devices

PublishedMay 26, 2015
Assigneenot available in USPTO data we have
Inventorsnot available in USPTO data we have
Technical Abstract

A method of forming a carbon-rich silicon carbide-like dielectric film having a carbon concentration of greater than, or equal to, about 30 atomic % C and a dielectric constant of less than, or equal to, about 4.5 is provided. The dielectric film may optionally include nitrogen. When nitrogen is present, the carbon-rich silicon carbide-like dielectric film has a concentration nitrogen that is less than, or equal, to about 5 atomic % nitrogen.

Patent Claims
19 claims

Legal claims defining the scope of protection, as filed with the USPTO.

1

1. A method of forming a dielectric film comprising: providing at least a carbon-rich carbosilane precursor into a reactor chamber; and depositing a dielectric film consisting of atoms of Si, C and H or Si, C, H and nitrogen and having a dielectric constant of less than, or equal to, about 4.5 from the carbon-rich carbosilane precursor onto a surface of a substrate, said dielectric film having a carbon concentration of greater than, or equal to, about 30 atomic % C.

2

2. The method of claim 1 wherein said nitrogen is present in said dielectric film in a concentration of less than, or equal, to about 5 atomic % nitrogen.

3

3. The method of claim 1 wherein said nitrogen is provided by utilizing a nitrogen-containing second precursor.

4

4. The method of claim 1 wherein said reactor chamber is a reactor chamber of a plasma enhanced chemical vapor deposition apparatus.

5

5. The method of claim 1 wherein said carbon-rich carbosilane precursor comprises a compound of the general formula C x SiH y where x>=3 and y>=8.

6

6. The method of claim 1 wherein said carbon-rich carbosilane precursor comprises dimethylsilacyclopentene and wherein a nitrogen-containing precursor comprising NH 3 is employed.

7

7. The method of claim 1 further comprising performing a post deposition treatment on said dielectric film, wherein after said post deposition treatment said dielectric film remains compressively stressed.

8

8. The method of claim 1 wherein said nitrogen is uniformly distributed throughout said dielectric film.

9

9. The method of claim 1 wherein said nitrogen is present in selected regions within said dielectric film providing a nitrogen-graded dielectric film.

10

10. The method of claim 1 wherein said substrate is a Cu surface.

11

11. The method of claim 10 further comprising forming a layer of SiNH or SiNCH between the Cu surface and said dielectric film.

12

12. The method of claim 1 wherein said carbon-rich carbosilane precursor includes a 3:1 or greater ratio of C to Si atoms.

13

13. The method of claim 1 wherein said carbon-rich carbosilane precursor includes a 5:1 or greater ratio of C to Si atoms.

14

14. A method of forming a dielectric film comprising: providing at least a carbon-rich carbosilane precursor into a reactor chamber, said carbon rich carbosilane precursor includes a 3:1 or greater ratio of C to Si atoms; depositing a dielectric film consisting of atoms of Si, C and H or Si, C, H and nitrogen and having a dielectric constant of less than, or equal to, about 4.5 from the carbon-rich carbosilane precursor onto a Cu surface, said dielectric film having a carbon concentration of greater than, or equal to, about 30 atomic % C; and performing a post deposition treatment on said dielectric film, wherein after said post deposition treatment said dielectric film remains compressively stressed.

15

15. The method of claim 14 further comprising forming a layer of SiNH or SiNCH between the Cu surface and said dielectric film.

16

16. The method of claim 14 wherein said nitrogen is present in said dielectric film in a concentration of less than, or equal, to about 5 atomic % nitrogen.

17

17. The method of claim 16 wherein said nitrogen is uniformly distributed throughout said dielectric film.

18

18. The method of claim 16 wherein said nitrogen is present in selected regions within said dielectric film providing a nitrogen-graded dielectric film.

19

19. A method of forming a dielectric film comprising: providing at least a carbon-rich carbosilane precursor into a reactor chamber; and depositing a dielectric film comprising atoms of Si, C, H and nitrogen and having a dielectric constant of less than, or equal to, about 4.5 from the carbon-rich carbosilane precursor onto a surface of a substrate, said dielectric film having a carbon concentration of greater than, or equal to, about 30 atomic % C and said nitrogen is uniformly distributed throughout the dielectric film.

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Patent Metadata

Filing Date

February 28, 2014

Publication Date

May 26, 2015

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Cite as: Patentable. “Advanced low k cap film formation process for nano electronic devices” (US-9040411). https://patentable.app/patents/US-9040411

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