Semiconductor structures including parallel graphene nanoribbons or carbon nanotubes oriented along crystallographic directions are provided from a template of silicon carbide (SiC) fins or nanowires. The SiC fins or nanowires are first provided and then graphene nanoribbons or carbon nanotubes are formed on the exposed surfaces of the fin or the nanowires by annealing. In embodiments in which closed carbon nanotubes are formed, the nanowires are suspended prior to annealing. The location, orientation and chirality of the graphene nanoribbons and the carbon nanotubes that are provided are determined by the corresponding silicon carbide fins and nanowires from which they are formed.
Legal claims defining the scope of protection, as filed with the USPTO.
1. A method of forming a semiconductor structure comprising: providing at least one silicon carbide fin having at least bare sidewalls on a surface of a substrate; forming a graphene nanoribbon on each bare sidewall of said silicon carbide fin, wherein said forming said graphene nanoribbon includes annealing at a temperature from 1200° C. up to, but not beyond the melting point of said substrate; and forming at least a gate structure adjacent said graphene nanoribbon.
2. The method of claim 1 wherein said providing said at least one silicon carbide fin comprises: providing a silicon carbide-on-insulator substrate; and patterning a silicon carbide layer on said silicon carbide-on-insulator substrate.
3. The method of claim 1 wherein said providing said at least one silicon carbide fin comprises: forming at least one silicon fin from a silicon layer of a silicon-on-insulator substrate, and epitaxial growing a silicon carbide fin on each sidewall of said silicon fin.
4. The method of claim 3 further comprising removing said silicon fin after said silicon carbide fin is grown.
5. The method of claim 1 wherein prior to forming said graphene nanoribbon a portion of said substrate located directly beneath said at least one silicon carbide fin is removed providing at least one suspended silicon carbide nanowire.
6. The method of claim 5 wherein during said forming said graphene nanoribbon exposed surfaces of said at least one suspended silicon carbide nanowire are coated with graphene forming a suspended carbon nanotube.
7. The method of claim 3 further comprising: removing at least said silicon fin; and forming at least a gate conductor of a second gate structure in a region previously occupied by said silicon fin.
8. The method of claim 7 further comprising forming a gate dielectric prior to forming said second gate structure in said region previously occupied by said silicon fin.
9. The method of claim 7 further comprising removing said silicon carbide fin prior to forming said gate conductor of said second gate structure.
10. The method of claim 1 wherein prior to said forming said graphene nanoribbon on each bare sidewall of said silicon carbide fin a cleaning step is performed.
11. The method of claim 10 wherein said cleaning step comprises annealing in a silane-containing ambient and at a temperature from 800° C. to 900° C.
12. The method of claim 1 wherein said annealing at said temperature from 1200° C. up to, but not beyond said melting point of said substrate releases silicon from said bare sidewalls of said silicon carbide fin.
13. The method of claim 1 wherein said temperature of said annealing is from 1300° C. to 2000° C.
14. The method of claim 1 further comprising: forming a source region on one portion of said graphene nanoribbon that is not overlapped by said gate structure; and forming a drain region on another portion of said graphene nanoribbon that is not overlapped by said gate structure.
15. The method of claim 14 wherein said forming said source region and said drain regions comprises chemical doping.
16. The method of claim 14 wherein said forming said source region and said drain regions comprises: forming a metal layer selected from Ti, W, No, Ta, Co and alloys thereof, on said one portion of said graphene nanoribbbon that is not overlapped by said gate structure and on said another portion of said graphene nanoribbbon that is not overlapped by said gate structure; and annealing to form a metal carbide source region and a metal carbide drain region.
Cooperative Patent Classification codes for this invention. Click any code to explore related patents in that topic.
October 28, 2013
July 28, 2015
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