A base substrate includes an insulator board comprising through holes penetrating between two opposed principal surfaces, penetrating electrodes provided within the through holes, and intermediate layers sandwiched between inner surfaces of the through holes and the penetrating electrodes and having surfaces with smaller concavities and convexities than those of the inner surfaces at the penetrating electrode sides.
Legal claims defining the scope of protection, as filed with the USPTO.
1. A base substrate comprising: an insulator board comprising a through hole penetrating between two opposed principal surfaces; a penetrating electrode provided within the through hole; and an intermediate layer sandwiched between an inner surface of the through hole and the penetrating electrode and comprising a surface with smaller concavities than the inner surface, wherein the insulating board and the intermediate layer are made of the same material, the insulating board and the intermediate layer are in different states of matter, a thickness of the intermediate layer is in a range of 1 μm to 5 μm, and the intermediate layer is automatically formed when the through hole is formed by a laser beam.
2. The base substrate according to claim 1 , further comprising a principal surface-side electrode electrically connected to the penetrating electrode and covering the through hole at least at a side of one principal surface of the two principal surfaces.
3. The base substrate according to claim 2 , wherein the intermediate layer extends to between the principal surface-side electrode and the one principal surface.
4. An electronic device comprising: the base substrate according to claim 2 , and an electronic component mounted on the base substrate.
5. The base substrate according to claim 1 , wherein the insulator board contains a glass material.
6. An electronic device comprising: the base substrate according to claim 1 ; and an electronic component mounted on the base substrate.
7. A method of manufacturing a base substrate comprising: preparing an insulator board; forming a through hole penetrating between two opposed principal surfaces of the insulator board and an intermediate layer bonded to an inner surface of the through hole at the same time, and the intermediate layer comprising a surface with smaller concavities than the inner surface while maintaining a penetrating state of the through hole; and forming a penetrating electrode within the through hole by depositing a metal material on the intermediate layer, wherein the intermediate layer is automatically formed when the through hole is formed by a laser beam, and a thickness of the intermediate layer is in a range of 1 μm to 5 μm.
8. The method of manufacturing the base substrate according to claim 7 , wherein the insulator board includes a ceramics material, and forming the through hole and the intermediate layer includes melting and hardening a part of the insulator board.
9. The method of manufacturing the base substrate according to claim 7 , wherein, forming the through hole and the intermediate layer includes forming the through hole and the intermediate layer by irradiating the insulator substrate with the laser beam.
Cooperative Patent Classification codes for this invention. Click any code to explore related patents in that topic.
April 23, 2013
September 29, 2015
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