Patentable/Patents/US-9235117
US-9235117

Pattern forming method, actinic ray-sensitive or radiation-sensitive resin composition, resist film, manufacturing method of electronic device, and electronic device

PublishedJanuary 12, 2016
Assigneenot available in USPTO data we have
Inventorsnot available in USPTO data we have
Technical Abstract

There is provided a pattern forming method comprising (i) a step of forming a film by an actinic ray-sensitive or radiation-sensitive resin composition; (ii) a step of exposing the film; and (iii) a step of performing development by using a developer containing an organic solvent to form a negative pattern, wherein the actinic ray-sensitive or radiation-sensitive resin composition contains (A) a resin capable of increasing the polarity by an action of an acid to decrease the solubility in a developer containing an organic solvent, (B) a compound capable of generating an acid upon irradiation with an actinic ray or radiation, (C) a solvent, and (D) a resin having a repeating unit having a fluorine atom and not having a CF3 partial structure.

Patent Claims
16 claims

Legal claims defining the scope of protection, as filed with the USPTO.

1

1. A pattern forming method comprising: (i) a step of forming a film by an actinic ray-sensitive or radiation-sensitive resin composition, (ii) a step of exposing the film, and (iii) a step of performing development by using a developer containing an organic solvent to form a negative pattern, wherein: the actinic ray-sensitive or radiation-sensitive resin composition contains (A) a resin capable of increasing the polarity by an action of an acid to decrease the solubility in a developer containing an organic solvent, (B) a compound capable of generating an acid upon irradiation with an actinic ray or radiation, (C) a solvent, and (D) a resin having a repeating unit having a fluorine atom and not having a CF 3 partial structure, and the repeating unit having a fluorine atom and not having a CF 3 partial structure in the resin (D) is a repeating unit having a linear or branched fluorinated alkyl group not having a CF 3 partial structure.

2

2. The pattern forming method as claimed in claim 1 , wherein the fluorinated alkyl group not having a CF 3 partial structure is a linear fluorinated alkyl group.

3

3. The pattern forming method as claimed in claim 1 , wherein the repeating unit having a fluorine atom and not having a CF 3 partial structure in the resin (D) is a repeating unit represented by the following formula (1): wherein each of Xc 1 , Xc 2 and Xc 3 independently represents a hydrogen atom, a halogen atom, or an alkyl group not having a CF 3 partial structure; L 1 represents a single bond or a divalent linking group not having a CF 3 partial structure; and Rf represents a fluorinated alkyl group not having a CF 3 partial structure.

4

4. The pattern forming method as claimed in claim 3 , wherein the terminal structure of the fluorinated alkyl group Rf not having a CF 3 partial structure is a CH 3 structure, a CH 2 F structure or a CHF 2 structure.

5

5. The pattern forming method as claimed in claim 3 , wherein L 1 does not have an ester bond.

6

6. The pattern forming method as claimed in claim 1 , wherein the resin (D) has a repeating unit represented by the following formula (2): wherein each of Xc 4 , Xc 5 and Xc 6 independently represents a hydrogen atom, a halogen atom, or an alkyl group not having a CF 3 partial structure; L 2 represents a single bond or a divalent linking group not having a CF 3 partial structure; and Ra represents a group having at least one CH 3 partial structure.

7

7. The pattern forming method as claimed in claim 6 , wherein Ra in the repeating unit represented by formula (2) is a group having at least one structure represented by the following any of formulae (D3) to (D6): wherein * represents a bond to be connected to other atom in the group having at least one structure represented by any of formulae (D3) to (D6), or to L 2 in the above formula (2).

8

8. The pattern forming method as claimed in claim 6 , wherein the mass percentage content (%) in the repeating unit represented by formula (2), which is accounted for by the CH 3 partial structure of the repeating unit represented by formula (2), is 18.0% or more.

9

9. The pattern forming method as claimed in claim 1 , wherein the weight average molecular weight of the resin (D) is 15,000 to 40,000.

10

10. The pattern forming method as claimed in claim 1 , wherein the developer is a developer containing at least one organic solvent selected from the group consisting of a ketone-based solvent, an ester-based solvent, an alcohol-based solvent, an amide-based solvent, and an ether-based solvent.

11

11. The pattern forming method as claimed in claim 1 , which further contains: (iv) a step of performing rinsing by using a rinsing solution containing an organic solvent.

12

12. The pattern forming method as claimed in claim 1 , wherein the actinic ray-sensitive or radiation-sensitive resin composition further contains a compound represented by the following formula (F): wherein in formula (F), each Ra independently represents a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, or an aralkyl group, provided that when n=2, two Ra's may be the same or different, and two Ra's may combine with each other to form a divalent heterocyclic hydrocarbon group or a derivative thereof; each Rb independently represents a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group or an aralkyl group, provided that in —C(Rb)(Rb)(Rb), when one or more Rb's are a hydrogen atom, at least one of remaining Rb's is a cyclopropyl group or a 1-alkoxyalkyl group; at least two Rb's may combine to form an alicyclic hydrocarbon group, an aromatic hydrocarbon group, a heterocyclic hydrocarbon group, or a derivative thereof; and n represents an integer of 0 to 2, m represents an integer of 1 to 3, and n+m=3.

13

13. The pattern forming method as claimed in claim 1 , wherein the repeating unit having a fluorine atom and not having a CF 3 partial structure in the resin (A) is a repeating unit represented by any of the following formulae:

14

14. An actinic ray-sensitive or radiation-sensitive resin composition comprising: (A) a resin capable of increasing the polarity by an action of an acid to decrease the solubility in a developer containing an organic solvent, (B) a compound capable of generating an acid upon irradiation with an actinic ray or radiation, (C) a solvent, and (D) a resin having a repeating unit having a fluorine atom and not having a CF 3 partial structure, wherein the repeating unit having a fluorine atom and not having a CF 3 partial structure in the resin (D) is a repeating unit having a linear or branched fluorinated alkyl group not having a CF 3 partial structure.

15

15. A resist film formed with the actinic ray-sensitive or radiation-sensitive resin composition as claimed in claim 14 .

16

16. A method for manufacturing an electronic device, comprising employing the pattern forming method according to claim 1 to form a negative pattern on an inorganic or coating-type inorganic substrate suitable for use in a process of producing a semiconductor, a liquid crystal device or a circuit board.

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Patent Metadata

Filing Date

November 21, 2014

Publication Date

January 12, 2016

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Cite as: Patentable. “Pattern forming method, actinic ray-sensitive or radiation-sensitive resin composition, resist film, manufacturing method of electronic device, and electronic device” (US-9235117). https://patentable.app/patents/US-9235117

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