A method for forming a U-shaped semiconductor device includes growing a U-shaped semiconductor material along sidewalls and bottoms of trenches, which are formed in a crystalline layer. The U-shaped semiconductor material is anchored, and the crystalline layer is removed. Backfilling is formed underneath the U-shaped semiconductor material with a dielectric material for support. A semiconductor device is formed with the U-shaped semiconductor material.
Legal claims defining the scope of protection, as filed with the USPTO.
1. A method for forming a U-shaped semiconductor device, comprising: growing a U-shaped semiconductor material along sidewalls and bottoms of trenches, the trenches being formed in a crystalline layer; anchoring the U-shaped semiconductor material and removing the crystalline layer; backfilling underneath the U-shaped semiconductor material with a dielectric material for support; and forming a semiconductor device with the U-shaped semiconductor material.
2. The method as recited in claim 1 , further comprising growing the crystalline layer on a monocrystalline substrate.
3. The method as recited in claim 2 , wherein the trenches are formed in the crystalline layer by patterning a hard mask and etching the trenches using a reactive ion etch process.
4. The method as recited in claim 1 , wherein the U-shaped semiconductor material includes upright portions and a lateral portion, and the method further comprises forming spacers on the upright portions and etching the lateral portion to reduce a thickness of the lateral portion.
5. The method as recited in claim 4 , wherein etching the lateral portion includes reducing the thickness to about one half that of an upright portion.
6. The method as recited in claim 1 , wherein anchoring the U-shaped semiconductor material includes forming structures at end portions of the U-shaped semiconductor material such that when the crystalline layer is removed a cavity is formed between the U-shaped semiconductor material and an underlying substrate.
7. The method as recited in claim 1 , wherein forming the semiconductor device with the U-shaped semiconductor material includes forming a fin field effect transistor wherein a channel is formed through the U-shaped semiconductor material.
8. A method for forming a transistor with a U-shaped channel, comprising: epitaxially growing a U-shaped semiconductor material along sidewalls and bottoms of trenches to form U-shaped fins, the trenches being formed in a crystalline layer; anchoring the U-shaped fins and selectively removing the crystalline layer; supporting the U-shaped fins by backfilling underneath the U-shaped fins with a dielectric material; forming a gate dielectric and a gate structure transversely over a longitudinal direction of the U-shaped fins; and forming source and drain regions adjacent to spacers formed parallel to the gate structure.
9. The method as recited in claim 8 , wherein the crystalline layer is formed on a monocrystalline Si substrate and includes SiGe; and epitaxially growing a U-shaped semiconductor material along sidewalls and bottoms of the trenches includes growing Si.
10. The method as recited in claim 8 , wherein the trenches are formed in the crystalline layer by patterning a hard mask and etching the trenches using a reactive ion etch process.
11. The method as recited in claim 8 , wherein the U-shaped fins include upright portions and a lateral portion, and the method further comprises forming spacers on the upright portions and etching the lateral portion to reduce a thickness of the lateral portion.
12. The method as recited in claim 11 , wherein etching the lateral portion includes reducing the thickness to about one half that of an upright portion.
13. The method as recited in claim 8 , wherein anchoring the U-shaped fins includes forming structures at end portions of the U-shaped fins such that when the crystalline layer is removed a cavity is formed between the U-shaped fin and an underlying substrate.
14. The method as recited in claim 8 , wherein the U-shaped fins form a fin field effect transistor wherein a channel is formed through the U-shaped semiconductor material.
Cooperative Patent Classification codes for this invention. Click any code to explore related patents in that topic.
January 6, 2015
April 19, 2016
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